Advanced manufacturing Technology

We provide advanced manufacturing services in technologies like 3d printing, CNC machining, vacuum casting, injection molding, laser cutting, etc.

Experienced Engineers

Team of expert engineers with more than 15 years of experience.

on time project delivery

With locations in all over Australia we can assure lightning fast delivery.

Australia wide expandation

Zeal 3D is present in
Victoria, NSW, Western Australia,
Queensland and Tasmania.

ISO 9001-2015 certified

Committed to consistently provide products and services that meet customer and regulatory requirements and to demonstrate continuous improvement.

Manufacturing Excellence in Australia's Transportation Industry

As one of the world's largest and most geographically diverse countries, transportation in Australia heavily relies on a robust network to connect its vast regions and facilitate economic growth. The transportation industry encompasses various sectors, including road, rail, air, and maritime, all working together to ensure the smooth transportation of people and products across the nation. With its advanced infrastructure, cutting-edge technology, and a strong focus on sustainability, the Australian transportation industry continually adapts to meet the demands of a contemporary, globally connected environment.

Types of Transportation

Our services play a crucial role in supporting various types of transportation within the transport industry:

Bus

Our services, such as 3D printing, 3D designing, and CNC machining, help in the production of specialised components for buses. This ensures efficient and reliable performance, contributing to the overall functionality and safety of bus transportation.

From drive axles and gears to suspension parts and automatic bus doors, our contributions span a diverse array of components that collectively contribute to the robust operation of buses.

Train

With our expertise in services like reverse engineering, casting, and sheet metal fabrication, we assist in manufacturing essential parts for trains. These services enable the production of high-quality components that adhere to the stringent standards required for the reliable and safe operation of trains.

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From heavy steel frames and structures to heavy-duty brackets and pins, we deliver a diverse range of precision-engineered elements that contribute to the seamless functioning of trains.

Tram

Our services, including 3D scanning, injection moulding, and fabrication, support the manufacturing of tram components. By utilising advanced techniques and technologies, we help create durable and customised parts, ensuring the smooth and efficient functioning of trams.

Some of the tram components we can produce include brake systems, interior fixtures, exterior panels, seating systems, electrical components, suspension systems, lighting solutions, and air conditioning parts.

Airline

Our services, such as 3D printing, CNC machining, and sheet metal fabrication, contribute to the aerospace industry by producing critical components for airlines. These services aid in the manufacturing of lightweight and precise parts that enhance the performance and reliability of aircraft.

Our expertise extends to a diverse array of components such as aircraft seat frames, fuselage components, and transmission parts, all of which are seamlessly integrated to enhance the efficiency and functionality of aircraft systems.

Ship

With our capabilities in casting, CNC machining, and fabrication, we play a vital role in manufacturing components for ships. Our services help ensure the production of high-quality, durable parts that withstand the harsh marine environment and contribute to the safe and seamless operation of ships.

Our contributions span across marine valves, routine maintenance parts, engine spares, cylinder cover components, and more, encompassing critical elements like cylinder heads and associated equipment, engines, and nozzles.

Truck

Our services, including 3D printing, injection molding, and CNC machining, are instrumental in producing components for trucks. These services assist in creating robust and reliable parts that enhance the performance, efficiency, and safety of trucks in various transportation applications.

From essential engine components to robust suspension and brake parts, our offerings extend to encompass a wide array of truck accessories and heavy-duty truck parts, all the way to rim plates and more.

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Services We Offer for the Transport Manufacturing Industry

3D Printing

We utilise advanced 3D printing technologies to bring your designs to life. Using additive manufacturing processes, we can create complex and custom components with high precision. Our 3D printing capabilities include a variety of materials, including plastics, metals, and composites.

Whether you need prototypes, functional parts, or specialised components, our 3D printing service offers fast turnaround times and the ability to iterate designs quickly. To be more specific, our 3D printing capabilities excel in producing intricate prototypes, custom components, and specialised parts such as gears, dental implants, aerospace brackets, medical devices, architectural models, and jewellery.

3D Designing

Our team of skilled designers employs state-of-the-art software to create detailed and optimised 3D designs.We collaborate directly with our clients to comprehend their needs and develop innovative solutions. Through careful design iterations, we ensure that the final 3D models meet your specifications and performance needs.

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Our expertise in 3D designing enables us to optimise designs for functionality, manufacturability, and cost-effectiveness. Prototyping, architectural visualisation, product modelling, mechanical components, character modelling, industrial simulations, medical devices, and interior design are areas where 3D designing offers significant advantages.

3D Scanning

With our advanced 3D scanning capabilities, we can accurately capture the geometry of existing parts or components. This process involves using specialised scanners to create digital models of physical objects. 3D scanning is particularly useful for reverse engineering, quality control, or customisation purposes.

By creating accurate digital replicas, we can reproduce or modify existing parts with precision and efficiency. Our 3D scanning capabilities extend to scanning objects with dimensions spanning up to 1 to 2 metres, while ensuring an impressive accuracy range between 0.1mm to 0.5mm.

Reverse Engineering

Our team specialises in reverse engineering processes, allowing us to analyse and recreate existing parts or components. Through a combination of 3D scanning, CAD modelling, and meticulous measurements, we can reverse engineer complex components with accuracy. This service is valuable for replicating legacy parts, improving upon existing designs, or creating customised variations based on existing components.

Our accomplished endeavours in reverse engineering encompass a wide array of components, including intricate challenges like precision gear assemblies, elaborate hydraulic pump casings, sophisticated injection moulded plastic elements, intricate turbine blade formations, and cutting-edge electronic circuitry.

Casting

Our casting services provide a cost-effective method for manufacturing metal components. We offer various casting processes, including investment casting, sand casting, and die casting. Each process has its own advantages depending on the complexity of the component, desired material, and production volume. Our experienced team ensures that each casting meets strict quality standards, resulting in durable and reliable parts.

Injection Moulding

Our injection moulding capabilities allow for the efficient production of high-quality plastic components used in the transportation manufacturing industry. This involves injecting molten plastic material into a mould cavity, creating precise and consistent parts. We excel in designing and manufacturing moulds tailored to your specific requirements, ensuring that the injection moulding process produces parts with excellent dimensional accuracy and surface finish.

CNC Machining

Our state-of-the-art CNC machining facilities enable us to produce precise and complex components for transportation manufacturing. We utilise advanced CNC milling and turning techniques to shape various materials, including metals, plastics, and composites. Our skilled machinists programme the CNC machines to execute precise tool paths, resulting in parts with tight tolerances and exceptional quality. Whether you need one-off prototypes or large production runs, our CNC machining service delivers accurate and reliable results.

Sheet Metal Fabrication

At Zeal 3D, sheet metal fabrication service involves cutting, bending, welding, and assembling sheet metal to create custom components. We work with various metals, including steel, aluminium, and stainless steel, to manufacture durable and precise parts. Our experienced craftsmen utilise advanced equipment and techniques to ensure that each sheet metal component meets your specifications and requirements.

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Plastic and Rubber Injection Molded Parts for Automotive Industry

Materials Used for Transport Manufacturing

In transport equipment manufacturing, a wide range of materials are utilised to meet the specific requirements of different components and applications. Here are some common materials used in the industry:

Metals:

Steel
Aluminium
Titanium
Magnesium
Copper
Brass
Nickel

Plastics:

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Polypropylene (PP)
Polyethylene (PE)
Polyvinyl Chloride (PVC)
Acrylonitrile Butadiene Styrene (ABS)
Polycarbonate (PC)
Polyamide (PA) or Nylon

These materials offer distinct properties and characteristics that make them suitable for various transportation applications. From the strength and durability of metals to the lightweight and versatility of plastics, the choice of materials depends on factors such as component function, weight requirements, cost-effectiveness, and environmental considerations.

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Parts We Manufacture for Transport Industry

Spare Parts

Our expertise lies in the production of high-quality spare parts that are tailored to meet the exact specifications of different transportation vehicles. With meticulous attention to detail, we manufacture reliable replacement components that seamlessly integrate with your vehicle's systems, ensuring optimal performance and longevity.

Plastic Parts

Harnessing the power of advanced injection moulding techniques, we excel in crafting precision-engineered plastic parts for the transport industry. Our adeptness in moulding various polymers allows us to create lightweight yet durable components, offering seamless integration and enhanced functionality within your vehicle's interior and exterior applications.

Brackets

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Focusing intently on both meticulous design and optimal material selection, we create durable brackets that offer reliable mounting solutions for an extensive array of transportation components Our precision-engineered brackets are designed to withstand vibrations, shocks, and extreme conditions, ensuring steadfast support and longevity.

Transmission Cases

At the heart of your vehicle's drivetrain, our masterful manufacturing process breathes life into transmission cases that embody strength, precision, and durability. Employing top-tier materials and employing cutting-edge machining techniques, we craft transmission cases that exhibit exceptional resistance to wear, heat, and torque, safeguarding the vital mechanisms within.

Gears

Embracing the art of gear manufacturing, we engineer gears of various types and sizes to meet the demanding requirements of the transport industry. From the intricate interplay of spur gears to the refined torque transfer of helical gears, our precision-crafted components ensure smooth and efficient power transmission, resulting in reliable performance and enhanced drivability.

Brake Systems

With an unwavering commitment to safety, we manufacture brake system components that embody unwavering reliability and stopping power. Our expertly crafted brake callipers, brake pads, and brake rotors undergo stringent quality control processes, ensuring optimal performance, consistent friction characteristics, and exceptional resistance to heat and wear, providing peace of mind on the road.

Landing Gear Components

Taking to the skies, our aviation-grade landing gear components undergo meticulous manufacturing processes to meet the standards of the aerospace industry. From resilient struts to robust brackets and precision-engineered hinges, our landing gear components ensure reliable functionality, smooth landings, and uncompromised safety for aircraft operations.

Production Parts

Equipped with cutting-edge facilities and an unwavering commitment to efficiency, we are your trusted partner for large-scale production parts in the transport industry. With streamlined processes, stringent quality control measures, and optimised manufacturing techniques, we ensure consistent and reliable production output that meets the highest industry standards and exceeds your expectations.

Castings Machined

Mastering the art of post-casting machining, our skilled craftsmen refine castings with precision. Employing an array of cutting, drilling, milling, and threading techniques, we transform raw castings into meticulously machined components that boast exceptional dimensional accuracy, impeccable surface finish, and seamless integration within your transportation applications.

Internal Gear Components

Delving into the intricate world of transmission systems, we expertly manufacture internal gear components that embody engineering and precision craftsmanship. From intricate gearbox mechanisms to the finesse of differentials, our internal gear components ensure seamless power transfer, optimal torque distribution, and exceptional reliability, empowering your vehicle's performance.

Electric Vehicle Parts

Pioneering the era of electrification, our manufacturing expertise extends to crafting specialised components for electric vehicles. From battery enclosures to motor housings and electric drivetrain components, our cutting-edge manufacturing processes ensure precise tolerances, exceptional insulation, and optimal integration, driving the advancement of electric mobility.

Shafts

Powering motion and transmitting torque, our meticulously crafted shafts exemplify precision engineering and uncompromised performance. From propelling drivetrain transport systems to facilitating steering and suspension mechanisms, our honed shafts boast exceptional dimensional accuracy, reliable strength, and smooth operation, ensuring a seamless driving experience.

Valve Retainers

Within the intricacies of engine systems, our crafted valve retainers showcase unwavering attention to detail and superior materials. Engineered to securely hold valves in place, our valve retainers exhibit exceptional resilience, precise fitment, and unwavering reliability, ensuring the optimal performance of your vehicle's power plant.

Pistons

Embodying the perfect harmony of form and function, our precision-crafted pistons are the epitome of engine performance. Carefully engineered to endure extreme temperatures, pressures, and operating conditions, our pistons ensure seamless combustion, efficient power delivery, and uncompromised durability, elevating your vehicle's performance to new heights.

Bushes

Embracing the power of smooth and reliable motion, our precisely manufactured bushes provide crucial bearing support and damping characteristics within your transportation applications. Crafted with precision and employing high-quality materials, our bushes exhibit exceptional wear resistance, reduced friction, and enhanced vibration absorption, ensuring optimal performance and longevity.

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Laser Cutting Service for Automotive Industry

Why Choose Zeal 3D for Transport Manufacturing Services?

One-Stop Solution

Zeal 3D serves as a one-stop solution for all your transport manufacturing needs. We provide a wide range of services, right from design to production, ensuring a streamlined process and saving you time and effort by eliminating the need to coordinate with multiple suppliers.

Manufacture at any Scale

Whether you require a single prototype or large-scale production, Zeal 3D has the capability and expertise to meet your manufacturing requirements. We have the flexibility to handle projects of various sizes, ensuring scalability and adaptability to your needs.

Customised Services

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We understand that the transport industry often demands custom solutions. Zeal 3D specialises in providing tailored services to meet your specific design and manufacturing needs. Our team of experts collaborates with you to comprehend your vision and deliver customised solutions that align with your goals.

Advanced Technology

Zeal 3D employs advanced technologies and equipment in our manufacturing processes. From cutting-edge 3D printing and scanning to CNC machining and injection moulding, we leverage the latest tools and techniques to ensure precise, efficient, and high-quality results.

Design Support

Our experienced design team is available to provide support and expertise throughout the design process. We offer design consultations, optimisation suggestions, and assistance in refining your ideas, ensuring that your transportation components are not only functional but also innovative and efficient.

Material Options

Zeal 3D offers a wide range of material options to suit your specific application and performance requirements. We work with various metals, plastics, and composites, ensuring that your transportation components are manufactured using the most suitable materials for durability, strength, and functionality.

No MOQ needed

At Zeal 3D, we believe in flexibility and cater to projects of all sizes. We don't have a minimum order quantity (MOQ) prerequisite, so you can order as many components as you need, whether it's for a small batch of prototypes or a large production run.

High-Quality Assurance

Quality is our top priority at Zeal 3D. We have stringent quality control processes in place at every stage of production to ensure that the final products meet the highest standards. Our skilled technicians conduct thorough inspections and tests to guarantee the quality and functionality of the manufactured components.

Cost-Effectiveness

Zeal 3D understands the importance of cost-effectiveness in the transport industry. We offer affordable pricing without compromising on quality. Our efficient manufacturing processes and optimised workflows allow us to provide cost-effective solutions to our clients.

Australia Wide Fastest Delivery

We take pride in our prompt and reliable delivery service. Zeal 3D ensures that your manufactured components are delivered to you within the shortest possible time frame. We have a robust logistics network that enables us to provide fast and reliable delivery across Australia.

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