Advanced manufacturing Technology

We provide advanced manufacturing services in technologies like 3d printing, CNC machining, vacuum casting, fabrication, etc.

Experienced Engineers

Team of expert engineers with more than 15 years of experience.

on time project delivery

With locations in all over Australia we can assure lightning fast delivery.

Australia wide expandation

Zeal 3D is present in
Victoria, NSW, Western Australia,
Queensland and Tasmania.

ISO 9001-2015 certified

Committed to consistently provide products and services that meet customer and regulatory requirements and to demonstrate continuous improvement.

Zeal 3D Fabrication Services Australia

The terminology fabrication is building a structure by cutting, blending, and assembling parts. It is basically making a model or machine from various raw materials. Zeal is an experienced plastic fabrication company in Australia catering to commercial and industrial clients for years. We offer comprehensive plastic solutions to agriculture, mining, civil construction, aquaculture, and other sectors. We produce and deliver quality prototypes in plastics and metal for testing and fitting as well as for production. Our expert designers and engineers can help you patent and register designs, and enjoy innovative plastic fabrication services.

Fabrication Process

The process of working with metal to cut, join, and construct desired end products is known as metal fabrication. It basically involves starting from scratch instead of using pre-made components to manipulate metals into a new creation. This implies that during the creation process, you have complete flexibility to produce end-products in any shape and size.
Furthermore, the metal must be subjected to a finishing process after it has been shaped into the desired product. A good fabrication job can occasionally make you think that an object is finished, but the finishing process will make it smoother and more aesthetically beautiful, ultimately producing a better result.

Types of Fabrication Process

Cutting

A typical manufacturing method that involves splitting or cutting a metal workpiece into smaller pieces is called cutting. Cutting may be used as the first stage in a much longer fabrication process, or it may be the only step required. Modern cutting techniques with cutting-edge equipment have replaced the traditional sawing method. Today's techniques include plasma arc cutting, laser cutting, waterjet cutting, and cutting using power tools and computer numerical control (CNC) cutters.

Forming

Metal is bent or distorted during the fabrication process, known as "forming," to manufacture parts and components. Without adding or removing material, this procedure uses force to transform a flat sheet of metal into a three-dimensional item. Machines can regulate the direction and amount of force exerted, but punches and dies can be utilised to control the forming. Since machine-controlled shaping is simple to repeat, it can be used in a variety of fields, including aerospace, automotive, building, and architecture.

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Machining

Machining, a unique procedure widely employed in metal manufacture, entails removing material from a solid block in order to form it into the required shape. The majority of fabrication shops are equipped with lathes, mills, drills, and other machining tools. Machining is mainly used to create solid objects like bolts, screws, and nuts.

Punching

Punching is the process of creating holes in a piece of metal or component. The metal component is positioned underneath the die and punched through with a drill. To acquire the right size of the punch, the drill's circumference must fit properly through the die. In the medium to high production runs, punching operations use specialised tooling (such as punch and die sets) and machinery (such as punch presses) to cut out parts from flat workpieces. Applications for both light and heavy metalworking use CNC punching equipment.

Welding

The process of fusing two or more pieces of metal together by applying pressure and heat is known as welding. Large-scale or industrial fabrication projects typically use this method. It is extremely popular because different metal parts of any size or form can be linked together. The most popular welding processes include flux-cored arc, stick and arc, TIG, and MIG, depending on the project.

Stamping

Flat metal sheets can be formed into a variety of shapes with the aid of stamping. Despite being a comparable procedure to punching, stamping does not involve cutting the material. Instead of cutting into the metal, stamping uses a die to lift the material. For instance, coins have text, monetary values, and the faces of presidents stamped on them with the process of metal stamping.

Folding

A metal surface is bent to a specific angle during the process of folding in the manufacture of metal. The goal of folding metal is to provide a blunt surface for the metal surface. Due to the complexity of the procedure, folding is only done in locations that have specialised and cutting-edge technology.

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Most Common Materials used in Fabrication

It's important to know what materials are available and whether they are suitable for your purpose before beginning a metal-fabrication process. The utilization of common raw materials over time has led to the standardization of fabrication parts and the pieces that make them up. To meet your needs for fabrication, the following listed raw materials are easily accessible from a variety of metal sources.

Aluminium: Aluminium has excellent thermal and electrical conductivity and is lightweight, strong, and adaptable. Aluminium is the perfect material for low-temperature applications like refrigeration and aviation because it performs poorly at temperatures above 400 degrees Fahrenheit but exceptionally well below zero.

Iron: Chemically speaking, iron is the most prevalent element on earth in terms of mass. It is plentiful and necessary for the creation of steel.

Steel: Steel is an iron and carbon alloy that normally consists of a blend of iron ore, coal, limestone, and other substances. It is the most popular steel used in metal fabrication and has a virtually unlimited range of applications, from machinery and weapons to construction materials.

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Stainless steel: A highly corrosion-resistant metal called stainless steel is made from a mixture of carbon steel, aluminium, chromium, and other components. The stainless fabrication is mainly involved in a variety of industries like automobile, mining, and aerospace. The characteristic polished silver mirror coating of stainless steel is well known. It doesn't tarnish in the air and is brittle and glossy.

Copper: The perfect conductor of electricity is copper. It is frequently employed in marine and industrial environments since it is strong, ductile, malleable, and corrosion-resistant in a variety of atmospheres.

Brass: Copper and zinc come together to form brass. Nuts, bolts, pipe fittings, doorknobs, furnishings trim, clock parts, and many other items are frequently made of it. It is the perfect alloy for casting musical instruments because of its acoustic qualities.

Plastics: Plastic materials undoubtedly have a wide range of uses and advantages when it comes to fabrication. Also, plastic materials are inexpensive to produce, lightweight, flexible, and water-resistant. Also, plastic fabrication is mostly involved in goods manufacturing and interior making industries.

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Capabilities of Fabrication

Low Production Cost

The fabrication process involves innovative machines that generate relatively lower-cost parts with qualities including increased productivity, uniformity, and quality. Reduced energy and consumable costs improve manufacturing efficiency overall. The utilisation of innovative manufacturing techniques in the fabrication process reduces production costs in a competitive market.

Versatility

Custom metal fabrication's versatility is one of its biggest advantages. This procedure enables the creation of parts in intricate shapes, sizes, orientations, and configurations that are often not possible elsewhere, making it the only way to complete many different kinds of projects.

Durability and Strength

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The durability and strength of sheet metal are two of its best qualities. While stock parts could serve your project well, they lack the sturdiness and endurance of a component developed specifically for your project. Since they are composed of materials that make them durable in every environment your product is exposed to, custom-made parts frequently have longer lives.

Quality & Precision

The high level of precision and quality that can be achieved with fabrication is the major advantage of the custom metal fabrication process. Tight tolerances and exact specifications can be accomplished when working with an experienced fabricator, which is frequently necessary for challenging or delicate tasks. Expert fabricators can create parts that are manufactured to your exact specifications, with accurate measurements and close tolerances. To guarantee consistent quality each time, look for a manufacturer with a tested quality system.

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Industries that widely use the Fabrication process

Manufacturing

Steel goods and fabrication services are vital to the manufacturing industry. Steel items are employed in manufacturing equipment and product storage in all manufacturing sectors. Some of the examples of frequently produced products are, .

Metal ladders
Platforms
Industrial staircases
Steel handrails
Mezzanines

Automobile

Metal serves as the primary raw material for all automotive sectors. This alone demonstrates how crucial steel is to the automobile sector. Components for vehicles and bikes are made from structural steel and other types of steel.

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Parts for Sunroofs
Transmission Components
Chassis Parts
Vehicle Interior Components
Air-Conditioning Systems

Mining

For a variety of reasons, steel fabrication and the mining sector are closely related. Mostly the infrastructure for mining utilises structural steel. The mining sector necessitates custom sheet metal fabrication because it makes it possible to design mining equipment with very precise and specialised functionality.

Beams and rods
Pathways
Pipes and fittings

Aerospace

Aerospace engineering involves creating a wide range of aircraft, from simple military planes to complex fighter jets. The manufacture of these flights involves metal fabrication. Metal components are manufactured, put together, and integrated at every stage of production.

Airframe sections
Outer aircraft covering
Interiors

Architecture

The majority of engineers and architects favour using steel and steel-fabricated products. The main framework for buildings, bridges, warehouses, and numerous megastructures is made of different steel pieces that are produced by metal fabrications.

Steel beams
Girders
Ladders
Handrails
Platforms

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Why Choose Zeal 3D for Fabrication?

High-end Service Provider: Zeal 3D is a 3D engineering and advanced digital manufacturing service provider with ISO 9001-2015 accreditation committed to consistently producing products and customised services that satisfy clients' needs and comply with legal regulations.

Industry Pioneer: Zeal 3D is a leader in offering high-end and dependable end-products for various applications when it comes to fabrication. You can acquire cutting-edge manufacturing services from our qualified team of professionals to obtain amazingly exact components and parts as per your requirements. Take advantage of our remarkably fast reaction time to enhance your supply chain management.

Production at Any Scale: Zeal 3D helps manufacturers produce equipment and devices at any scale, from 1 to 10,000 pieces, for high or low-volume manufacturing at the most affordable price.

Extensive Material Support: At Zeal 3D, we provide unique 3D engineering services in accordance with the needs and specifications of the clients by utilising 45+ different materials.

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High-Quality Assurance: Zeal 3D takes great effort to assure quality assurance and consistently offers high-quality products with precise tolerances in order to attain the highest degree of client satisfaction.

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