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Advanced Manufacturing

Advanced Manufacturing Technology

We provide advanced manufacturing services in technologies like 3d printing, CNC machining, vacuum casting, injection molding, etc.

On Time Project Delivery

on time project delivery


With locations in all over Australia we can assure lightning fast delivery.

Australia Wide Expandation

Australia wide expandation


Zeal 3D is present in
Victoria, NSW, Western Australia,
Queensland and Tasmania.

Experienced Engineers


Team of expert engineers with more than 15 years of experience.

Fabrication Services Australia

The terminology fabrication is building a structure by cutting, blending, and assembling parts. It is basically making a model or machine from various raw materials. Zeal is an experienced plastic fabrication company in Australia catering to commercial and industrial clients for years. We offer comprehensive plastic solutions to agriculture, mining, civil construction, aquaculture, and other sectors. We produce and deliver quality prototypes in plastics and metal for testing and fitting as well as for production. Our expert designers and engineers can help you patent and register designs, and enjoy innovative plastic fabrication services.

Fabrication Process

The process of working with metal to cut, join, and construct desired end products is known as metal fabrication. It basically involves starting from scratch instead of using pre-made components to manipulate metals into a new creation. This implies that during the creation process, you have complete flexibility to produce end-products in any shape and size.
Furthermore, the metal must be subjected to a finishing process after it has been shaped into the desired product. A good fabrication job can occasionally make you think that an object is finished, but the finishing process will make it smoother and more aesthetically beautiful, ultimately producing a better result.

3D Fabrication Services Australia

TYPES OF FABRICATION PROCESS

Digital Fabrication

1. Bending

When you need to curve or bend a material (usually metal) into a specific shape, bending's your friend. You can use anything from press brakes to roll bending machines to specialised bending tools to apply the necessary force for deforming that material just right. Bending is massively important for sheet metal fabrication, structural steel fabrication, anywhere you need those uniquely shaped components. It allows manufacturers to create complex profiles, angles, curves in all sorts of materials for those intricate parts and structures.

2. Cutting

A typical manufacturing method that involves splitting or cutting a metal workpiece into smaller pieces is called cutting. Cutting may be used as the first stage in a much longer fabrication process, or it may be the only step required. Modern cutting techniques with cutting-edge equipment have replaced the traditional sawing method. Today's techniques include plasma arc cutting, laser cutting, waterjet cutting, and cutting using power tools and computer numerical control (CNC) cutters.

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3. Folding

A metal surface is bent to a specific angle during the process of folding in the manufacture of metal. The goal of folding metal is to provide a blunt surface for the metal surface. Due to the complexity of the procedure, folding is only done in locations that have specialised and cutting-edge technology.

4. Forging

Forging is all about taking that heated metal and shaping or deforming it into whatever form you desire using intense compressive forces. Whether it's hammers, presses, or specialised dies applying that force, the metal gets squished and moulded into intricate shapes. Industries like aerospace, automotive, construction - they all love forging for boosting that material strength and quality while crafting complex parts.

5. Forming

Metal is bent or distorted during the fabrication process, known as "forming," to manufacture parts and components. Without adding or removing material, this procedure uses force to transform a flat sheet of metal into a three-dimensional item. Machines can regulate the direction and amount of force exerted, but punches and dies can be utilised to control the forming. Since machine-controlled shaping is simple to repeat, it can be used in a variety of fields, including aerospace, automotive, building, and architecture.

6. Punching

Punching is the process of creating holes in a piece of metal or component. The metal component is positioned underneath the die and punched through with a drill. To acquire the right size of the punch, the drill's circumference must fit properly through the die. In the medium to high production runs, punching operations use specialised tooling (such as punch and die sets) and machinery (such as punch presses) to cut out parts from flat workpieces. Applications for both light and heavy metalworking use CNC punching equipment.

7. Rolling

Here's where you take a heated metal workpiece and pass it through a set of rotating rollers to either reduce the thickness or change the shape entirely. These rollers exert crazy amounts of pressure, causing that malleable metal to deform and elongate as needed. Rolling is the go-to method for producing flat products like sheets, plates, coils from metals such as steel, aluminium, copper. It's an efficient process for achieving that uniform thickness and slick surface finish on metal products.

8. Sheet Metal Fabrication

This one's a broad category covering all the processes used to transform flat metal sheets into, well, just about any shape or component you can imagine. It includes cutting, bending, punching, welding, assembling. Sheet metal fabrication is huge for manufacturing enclosures, ductwork, appliances, architectural elements and more. These 3D fabrication service processes allow for super precise shaping, joining, and finishing of those metal sheets to meet even the most stringent design specs.

9. Stamping

Flat metal sheets can be formed into a variety of shapes with the aid of stamping. Despite being a comparable procedure to punching, stamping does not involve cutting the material. Instead of cutting into the metal, stamping uses a die to lift the material. For instance, coins have text, monetary values, and the faces of presidents stamped on them with the process of metal stamping.

10. Welding

The process of fusing two or more pieces of metal together by applying pressure and heat is known as welding. Large-scale or industrial fabrication projects typically use this method. It is extremely popular because different metal parts of any size or form can be linked together. The most popular welding processes include flux-cored arc, stick and arc, TIG, and MIG, depending on the project.

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What We Offer

Our Services

  • Sheet Metal Components And Assembly
  • Trolleys And Material Handling
  • Platforms And Equipment Fabrication
  • Tune And Pipe Welding
  • Custom Fabrications And Welding Projects
  • Gates And Automation
  • Commercial Fit Outs
  • Handrails And Balustrading
  • Decorative Panels
  • Wrought Iron Works
  • Welding Services And Repair Services

Most Common Materials used in Fabrication

It's important to know what materials are available and whether they are suitable for your purpose before beginning a metal-fabrication process. The utilization of common raw materials over time has led to the standardization of fabrication parts and the pieces that make them up. To meet your needs for fabrication, the following listed raw materials are easily accessible from a variety of metal sources.

Aluminium: Aluminium is a popular choice for fabrication due to its unique combination of properties. It's lightweight, making it ideal for applications where weight is a concern. At the same time, aluminium offers good strength and durability. Additionally, aluminium is naturally resistant to corrosion, and this capability makes it suitable for use in both indoor and outdoor environments. Aluminium fabrication involves shaping aluminium sheet into a desired form. This can be achieved through various techniques like cutting, bending, welding, and assembling. Due to its versatality, aluminium fabrication is capable of producing a large range of products, from building components like window frames and cladding to aircraft parts and consumer electronics.

Iron: Chemically speaking, iron is the most prevalent element on earth in terms of mass. It is plentiful and necessary for the creation of steel.

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Steel: Steel is one of the most widely used materials in fabrication thanks to its exceptional strength and affordability. Steel sheet fabrication involves shaping steel sections, including sheets, plates, and beams, into various components. Common steel fabrication processes include cutting, welding, drilling, and machining. The applications of steel fabrication are vast. From skyscrapers and bridges to ships and automobiles, steel plays a vital role in construction, infrastructure, transportation, and countless other industries. When combined with 3D fabrication services, steel offers even greater design flexibility for complex projects.

Stainless steel: Stainless steel is one of the types of steel alloy known for its superior corrosion resistance. This makes it ideal for applications requiring high durability and hygiene, such as in the food processing, medical, and marine industries. Stainless steel fabrication involves shaping stainless steel sheets and other forms using techniques similar to those used for regular steel. Stainless steel metal fabrication, also sometimes referred to as stainless metal fabrication, produces a wide variety of products, including kitchenware, medical equipment, architectural cladding, and industrial tanks. The inherent strength and aesthetic appeal of stainless steel, along with the design possibilities offered by 3D fabrication services, make it a valuable material for both functional and decorative applications.

Copper: The perfect conductor of electricity is copper. It is frequently employed in marine and industrial environments since it is strong, ductile, malleable, and corrosion-resistant in a variety of atmospheres.

Brass: Copper and zinc come together to form brass. Nuts, bolts, pipe fittings, doorknobs, furnishings trim, clock parts, and many other items are frequently made of it. It is the perfect alloy for casting musical instruments because of its acoustic qualities.

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Steel Fabrication

Capabilities of Fabrication

Low Production Cost

The fabrication process involves innovative machines that generate relatively lower-cost parts with qualities including increased productivity, uniformity, and quality. Reduced energy and consumable costs improve manufacturing efficiency overall. The utilisation of innovative manufacturing techniques in the fabrication process reduces production costs in a competitive market.

Versatility

Custom metal fabrication's versatility is one of its biggest advantages. This procedure enables the creation of parts in intricate shapes, sizes, orientations, and configurations that are often not possible elsewhere, making it the only way to complete many different kinds of projects.

Durability and Strength

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The durability and strength of sheet metal are two of its best qualities. While stock parts could serve your project well, they lack the sturdiness and endurance of a component developed specifically for your project. Since they are composed of materials that make them durable in every environment your product is exposed to, custom-made parts frequently have longer lives.

Quality & Precision

The high level of precision and quality that can be achieved with fabrication is the major advantage of the custom metal fabrication process. Tight tolerances and exact specifications can be accomplished when working with an experienced fabricator, which is frequently necessary for challenging or delicate tasks. Expert fabricators can create parts that are manufactured to your exact specifications, with accurate measurements and close tolerances. To guarantee consistent quality each time, look for a manufacturer with a tested quality system.

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Industries that widely use the Fabrication process

Manufacturing

Steel goods and fabrication services are vital to the manufacturing industry. Steel items are employed in manufacturing equipment and product storage in all manufacturing sectors. Some of the examples of frequently produced products are, .

  • Metal ladders
  • Platforms
  • Industrial staircases
  • Steel handrails
  • Mezzanines

Automobile

Metal serves as the primary raw material for all automotive sectors. This alone demonstrates how crucial steel is to the automobile sector. Components for vehicles and bikes are made from structural steel and other types of steel.

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  • Parts for Sunroofs
  • Transmission Components
  • Chassis Parts
  • Vehicle Interior Components
  • Air-Conditioning Systems

Mining

For a variety of reasons, steel fabrication and the mining sector are closely related. Mostly the infrastructure for mining utilises structural steel. The mining sector necessitates custom sheet metal fabrication because it makes it possible to design mining equipment with very precise and specialised functionality.

  • Beams and rods
  • Pathways
  • Pipes and fittings

Aerospace

Aerospace engineering involves creating a wide range of aircraft, from simple military planes to complex fighter jets. The manufacture of these flights involves metal fabrication. Metal components are manufactured, put together, and integrated at every stage of production.

  • Airframe sections
  • Outer aircraft covering
  • Interiors

Architecture

The majority of engineers and architects favour using steel and steel-fabricated products. The main framework for buildings, bridges, warehouses, and numerous megastructures is made of different steel pieces that are produced by metal fabrications.

  • Steel beams
  • Girders
  • Ladders
  • Handrails
  • Platforms

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Fabrication in Automobile
Fabrication Services

Why Choose Zeal 3D for Fabrication?

High-end Service Provider: Zeal 3D specialises in 3D engineering and advanced digital manufacturing, offering cutting-edge 3D fabrication services. We are dedicated to delivering superior products and customised solutions that not only meet clients' requirements but also adhere to legal regulations.

Industry Pioneer: Zeal 3D is a leader in offering high-end and dependable end-products for various applications when it comes to fabrication. You can acquire cutting-edge manufacturing services from our qualified team of professionals to obtain amazingly exact components and parts as per your requirements. Take advantage of our remarkably fast reaction time to enhance your supply chain management.

Production at Any Scale: Zeal 3D facilitates manufacturers in creating equipment and devices across all scales, ranging from individual pieces to bulk orders of up to 10,000 units, offering both high and low-volume 3D fabrication services at competitive prices.

Extensive Material Support: At Zeal 3D, we provide unique 3D engineering services in accordance with the needs and specifications of the clients by utilising 45+ different materials.

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High-Quality Assurance: Zeal 3D takes great effort to assure quality assurance and consistently offers high-quality products with precise tolerances in order to attain the highest degree of client satisfaction.

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