Advanced manufacturing Technology

We provide advanced manufacturing services in technologies like 3d printing, CNC machining, vacuum casting, injection molding, etc.

ISO 9001-2015 certified

Committed to consistently provide products and services that meet customer and regulatory requirements and to demonstrate continuous improvement.

on time project delivery

With locations in all over Australia we can assure lightning fast delivery.

Australia wide expandation

Zeal 3D is present in
Victoria, NSW, Western Australia,
Queensland and Tasmania.

Experienced Engineers

Team of expert engineers with more than 10 years of experience in prototyping.

CNC Metal Machining Services

Zeal 3D is a leading digital manufacturer offering on-demand metal CNC machining service. We provide high-precision machining services for clients in various industries who require top-quality metal parts for their products and applications.

Our metal CNC machining process meets all international guidelines and standards. Our team of expert engineers and machinists is on hand to support you throughout the entire process – from design to delivery.

Zeal 3D offers custom metal CNC machining services to meet all your specific requirements. We work with all metals, including aluminium, brass, bronze, copper, stainless steel, and titanium. So whether you need a single prototype or a large-scale production run, we have the experience and capability to meet your needs.

SIZE LIMITATIONS IN CNC MACHINES

CNC machines are capable of developing a wide range of products with varying levels of complexity and size. However, there are certain limitations and constraints on the size of the products you can produce using CNC machines. Basically, the maximum dimensions that a CNC milling machine can produce are determined by the work envelope of the machine. At Zeal3D, we provide the Maximum building upto 1200x500x500mm, i.e., 1200mm (47″) X by 500mm (19″) Y by 500(19″) Z.

How Does Metal CNC Machining Work?

The working of CNC machining with metals is relatively straightforward. The CNC machining reads a specific code for instructions on cutting the metal. This code is written in the computer software, known as the CAD or Computer-Aided Design file. The machine then starts working on the metals according to those instructions.

Step 1

The first thing that happens during the CNC (Computer Numerical Control) process is that a small piece of metal called the “blank” is placed into the machine. The blank is then held in place by a “chuck” or a “collet” device.

Step 2

The next process that happens is that the cutting tool (which can be made of various materials such as high-speed steel, carbide, or diamond) is brought close to the blank by the machine. The cutting tool is then moved along the surface of the blank according to the instructions in the CAD file.

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Step 3

As the cutting tool moves, it removes small pieces of metal from the blank. These small pieces of metal are called “chips”. The chips are collected in a container that is attached to the machine.

Step 4

The final step in CNC machining is known as “finishing”. It is where the machined part is given a smooth surface finish by a process called “deburring”.

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What Kind of CNC Machine We Use?

Contemporary multi-axis CNC machines include a plethora of capabilities that enhance their value and functionality. These, on the other hand, are only functional if the machine can move smoothly along its axis. Furthermore, these axes are in charge of ensuring that the feed is shaped accurately. At Zeal 3D, we use 3-Axis, 5-Axis, and 7-Axis CNC machines.

3-Axis CNC Machines

In 3-axis machining, the workpiece remains still while the cutting tool operates along the 3 axes (XYZ Plane) to trim the part. Since 3-axis machining only operates on three axes, it's quite straightforward and allows material to be removed in the back-to-front, up-to-down, and side-to-side directions. It is one of the most popular cutting techniques used by manufacturers for implementing various operations like milling slots, cutting sharp edges, and drilling holes.

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5-Axis CNC Machines

The 5-axis machines use a cutting tool that can travel in five directions: X, Y, and Z, as well as A and B, with an additional rotational axis. This technique is ideal when engineers have to manipulate the workpiece from five different sides simultaneously. The best CNC machines available today are 5-axis milling machines, which can produce accurate and sophisticated parts for aerospace items, artificial bones, oil and gas machine parts, titanium pieces, automotive moulds, architectural, medical, and military products.

7-Axis CNC Machines

The 7-axis CNC machines are similar to typical CNC machines, but with the addition of a seventh axis. The 7-axes involved are the top-down, back-front, and right-left, followed by the axes defined by the rotation of the tool head, spinning of the tool, rotation of the part, and movement for clamping, removing, or reclamping the part. Such 7-axis CNC machining centres are capable of performing milling and turning operations, thereby reducing the amount of time spent changing tools and handling workpieces.

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Types of CNC Operations

CNC Milling

CNC milling is a method of making high-precision shaped items by cutting various materials with computer controls. In other words, CNC milling is a machining process that involves the use of multi-point rotating cutting tools to remove material from a piece of metal or other material. The machines used for CNC milling operations can translate specified programmes of numbers and letters into movement of the spindle in various methods. Some of the common CNC milling operations are cutting shallow, peripheral millings, making flat cavities, producing deep pits, and more.

CNC Drilling

CNC drilling is a type of machining technique that leverages a revolving cutting tool to make round holes in a stationary workpiece. Typically, the holes are drilled to accommodate machine screws or bolts for assembly. However, depending on the component's design, they can also be employed for aesthetic purposes. Furthermore, CNC drilling units are less prone to errors since they are computer-controlled. As a result, manufacturers can achieve excellent batch-to-batch accuracy and consistency.

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CNC Turning

CNC turning is a manufacturing method in which material bars are held in a chuck and rotated while a tool is fed to the item to remove material until the desired design is attained. This technique is also known as the subtractive machining process since the desired shape is obtained through the removal of material. The CNC turning process is used for implementing various operations like boring, facing, drilling, grooving, knurling, and parting.

Gantry Milling

Gantry milling is a machining technique that uses a machine with a fixed table and a moving column that can mill large workpieces from all five sides in one setup. The multipurpose Gantry milling machines allow for implementing operations like drilling, milling, turning, grinding, and laser hardening. This does not distinguish a gantry milling machine from a standard milling machine. However, owing to the bed size, gantry milling machines allow for seamless operation of larger, longer, and heavier workpieces. They often machine workpieces that have metre-scale length, width, and ton-scale weight. Such functionality is notably useful for the aerospace/aviation, automotive, and military/defence industries, as large-scale dies/moulds are required in these areas.

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Ideal CNC Materials for State-Of-The-Art Efficiency

Zeal 3D engineers have more than 15 years of domain experience. We don't just deliver CNC services, we help in selecting various materials for various industries. Some of the key materials that are ideal for CNC metal machining that drives excellent efficiency are:

Aluminium

It is used in multiple applications because it is light, durable and has a low density. Moreover, it has excellent electrical and thermal conductivity.
Common aluminum grades include:

Al 6061
Al 6082
Al 7075
Al 5083
Al 1050

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Al 1060
Al 2024
Al 5052-H11
Al 5083
Al 3003

Stainless steel

A popular material for CNC machining because of its corrosion resistance.
Common stainless steel grades include:

SS 303
SS 304
SS 316
SS 410
SS 431
SS 440
SS 630
SS 2205 Duplex
SS 17-4

Titanium

Used in aerospace and biomedical applications because of its exceptional strength-to-weight ratio.
Common titanium grades include:

Ti-6Al-4V
Ti-6Al-4VEli

Brass

Brass is ideal for CNC machining as it offers good corrosion resistance and has a low friction coefficient.
Common brass grades include:

Brass C360
Brass C260

Copper

Copper is often used in CNC as it offers a high machinability rate and good electrical & thermal conductivity.
Common copper grades include:

C11000 copper
C38500 brass
Copper – beryllium
Copper – chrome
Copper – tungsten

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CNC Machining Products Mass Manufacturing Zeal Service

How To Optimise a Metal Part for CNC Manufacture?

When it comes to manufacturing a custom CNC machined part, efficiency plays a significant role. Below are some key factors that you need to consider while designing the part to achieve higher efficiency.

Cavities
Vertical Radii
Hole Diameters
Hole Depths
Minimum Wall Thickness
Tread Depths
Thread Diameters
Minimum Hole Diameters
Tolerances
Text and Lettering

Key Factors While Choosing a Metal for CNC Machining?

CNC machining is a fully-automated process; still, there are some factors that you need to consider to ensure the process executes smoothly. Some of the key considerations are:

CNC Machining Time

Whether you need to perform CNC milling or CNC turning, the time required to machine the part is important. For example, If you choose a metal that takes less time to process, the overall cost will be lower. Moreover, the turnaround time for the project will also be shorter.

Material Cost

The raw material cost is one of the critical considerations when choosing a metal for CNC machining. If the raw material is cheaper, the project's overall price will be lower.

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Machinability

Some metals are easier to machine than others, known as “machinability”. If the metal is easy to machine, it will take less time to machine the part, and the overall cost will be lower.

Strength

The strength of the metal is another critical consideration. If the metal is strong, it will be able to withstand higher loads and stresses. Moreover, it will also be more durable.

Density

The metal density is also an essential consideration as it affects the weight of the part. Therefore, if the density is lower, the weight of the component will be lower, which can be beneficial in some applications.

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Choose Zeal 3D for Online CNC Metal Machining Service

Zeal 3d is a leading digital manufacturing company, and we’re equipped with the modern CNC machines to meet all your requirements: At Zeal 3D, we offer:

Faster Turnaround Time: We have a team of highly skilled engineers who can design and manufacture your parts quickly.

Higher Precision: Our CNC machines can achieve high accuracy, and our quality control team ensures that all parts meet the highest quality standards.

Lower Costs: We offer competitive prices, and our online quoting system makes it easy to get a quote for your project.

Best Customer Service: We have a dedicated customer service team who are always available to answer your questions and help with your project.

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No Minimum Order Quantity: We don’t have a minimum order quantity, so you can order the exact number of parts you need.

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