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Advanced Manufacturing

Advanced manufacturing Technology

We provide advanced manufacturing services in technologies like 3d printing, CNC machining, vacuum casting, injection molding, etc.

Experienced Engineers


Team of expert engineers with more than 15 years of experience.

On Time Project Delivery

on time project delivery


With locations in all over Australia we can assure lightning fast delivery.

Australia Wide Expandation

Australia wide expandation


Zeal 3D is present in
Victoria, NSW, Western Australia,
Queensland and Tasmania.

ISO 9001 : 2015

ISO 9001-2015 certified


Committed to consistently provide products and services that meet customer and regulatory requirements and to demonstrate continuous improvement.

CNC Machining Services Australia

At Zeal 3D, you will receive unmatched CNC machining and custom CNC machining services as we work with advanced CNC equipment that is potential to handle all sorts of CNC machining and CNC turning and milling services. We have work experience of the latest CNC software programs. Our expertise in CNC service along with 3D printing services makes us the most sought-after engineering company for advanced prototyping and manufacturing.

As a pioneer in CNC machining in Melbourne, we value the significance of staying updated with the latest technologies and software programs. Our proficient team is well-versed in the latest CNC software, enabling us to optimize efficiency and precision throughout the manufacturing process. From concept to completion, we take pride in delivering unparalleled results. Our dedication to excellent craftsmanship, careful attention to detail, and on-time CNC project completion has established us as the go-to partner for companies looking for advanced CNC manufacturing in Australia. With our dedication to leveraging the most recent software and techniques, we ensure optimal outcomes for our clients, cementing our position as a trusted leader in the industry.

CNC Machining Service Australia

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CNC Metal Machining Products

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CNC Metal Machining

In the industrial manufacturing process known as computer numerical control (CNC) machining, industrial equipment and tools are moved according to pre-programmed computer software to produce the required end product. In order to create any desired 3D items, a variety of complex machinery, including grinders, lathes, mills, and CNC routers, can be controlled by the CNC machining process. When a CNC machine is turned on, the required cuts are programmed into the software and sent to the relevant machinery and equipment, which more correctly completes the pre-defined dimensional jobs to create final CNC metal parts.

In general, CNC metal machining enables machine tool functions to be pre-programmed for speed and location and executed by software in predictable, repeating cycles, all with minimal input from human operators. A 2D or 3D CAD drawing is created for the CNC metal machining process, which is then converted into programming code for the CNC system to execute. The operator runs the program once it has been inputted to make sure there are no coding errors.

CNC PLASTIC & COMPOSITES MACHINING

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Creating CNC parts and components in plastics and composites poses lots of technical challenges. Our experts can easily handle all the difficulties that arise during the CNC plastic machining process and create affordable, strong, and durable plastic & composites machined parts. With us, you will get plastic and composites machined parts in as much quantity as you need with our custom CNC rapid prototyping service.

Our engineers and machinists are skilled in managing the ideal spindle speed as well as the feed rates essential for a favorable outcome of the plastic and composite machining process. To aid them, our studio is also equipped with advanced tools to make the high-quality tools required for the machining project. Feel free to contact Zeal 3D for a wide range of CNC plastic and composite machined parts and CNC prototyping service.

Give an edge to your business with Zeal's plastic and composites custom CNC service. Zeal 3D specializes in CNC prototyping services for plastic & composites machining services. We can provide high-quality services at the most affordable prices within a short turnaround period.

We can precisely machine almost any piece out of any material you provide us. Our engineers first analyze the material and then determine the CNC manufacturing parameters to help them machine it successfully. We can also improve your process flow to deliver even better results if necessary.

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Precision CNC Machining Services Melbourne, Australia

We are experts in CNC turning and milling services for manufacturing parts that need a high degree of dimensional tolerance and complex shapes. We offer unmatched CNC precision milling and turning services to cater to your complex industrial jobs. We get you the best machining services with amazing bespoke services. Our talented and experienced team is capable of offering custom CNC milling services to meet all your manufacturing specifications with three-axis and five-axis milling. We have the requisite manpower to handle all your production needs and schedules.

Applications of CNC Machining

  • High-quality end products
  • Tooling and mould manufacturing
  • Industrial manufacturing
  • Low-volume production
Custom CNC Machining Services

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CNC Machined Mass Manufactured Parts

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CNC Material Options

Zeal 3D offers the best services in Brisbane, Melbourne, and Perth with the availability of a wide range of CNC metal and plastic materials. Have a look at some of the popular materials available at Zeal:

Plastic Materials:

ABS, ABS-M30i, ASA, PC, PC-ISO, Nylon, Ultem, and more

Metal Materials:

Aluminium, Stainless Steel, Brass, Titanium, Copper, and more

Composite Materials:

Macor, Alumina, Aluminium nitride, Boron nitride, Graphite

Finishing options

At Zeal 3D, we cover an extensive range of material finishing to achieve the required quality for your products or prototype:

  • Standard (as manufactured)
  • Sanding
  • Bead blasting
  • Anodizing
  • Painting
  • Polishing
  • Plating
  • Electropolishing
  • Brushing
  • Chrome-plating
  • Texturing
Finishing Metal Working High Precision Grinding CNC Machine

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CNC Machining Metal Products

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Industries We Serve

We work with advanced CNC equipment for machining multiple parts. Our studio has the latest CNC Routers, Lathes, Grinders, and Mills. Our expertise in CNC service can help you create any complex parts with overwhelming precision. We cater our services to a wide range of manufacturing industries. We offer services to small, medium, and large organizations for the prototyping and manufacturing of parts and components. Discuss your requirements with us, and we will schedule the services for you in a manner that will help you deliver quality projects on time.

We Offer Advanced Services To Following Industries:

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What Kind of CNC Machining Do We Use at Zeal 3D?

The number of axes in a CNC machine has an impact on the kind of work it can do, the amount of detail it can slice, and the places on the workpiece it can move. At Zeal 3D, we use modern multi-axis CNC machines that include a wide range of features that increase their utility and functionality. And, these are only effective if the CNC machine can seamlessly move along its axis in order to obtain desired details. At Zeal 3D, we employ 3-Axis, 5-Axis, and 7-Axis CNC machines.

3-Axis CNC Machining

The idea behind a 3-axis CNC machine is that the workpiece stays in place as the cutting tool removes material along the XYZ plane. The 3-axis machine works well for components that don't need a lot of depth or intricacy. The most typical method of producing mechanical components via 3-axis machining is best suited for: milling slots, drilling holes, and cutting sharp edges.

5-Axis Machining

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According to the concept of 5-axis CNC machining, the respective workpiece can be automatically moved in five different directions at once. The 5-axis machining can create extremely intricate 3D structures, including complicated curved 3D surfaces in addition to planar compound angled features, enabling us to create items that are typically only possible through the use of molding techniques.

7-Axis Machining

The 7-Axis CNC machines are capable of manufacturing long, slim, and intricately detailed pieces. In a 7-Axis machine, the seven axes that are involved are the standard right-left, top-down, and back-front axes, followed by axes for tool spinning, part rotation, tool head rotation, and movement for clamping, reclamping, or releasing the part. This significant degree of mobility without the use of post-fabrication processes has increased the precision of the final product.

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Mild Steel CNC Machining

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Precision CNC Machined Part

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Types of CNC Operations

CNC Milling

Computer numerical control milling, or CNC milling, is a machining technique that uses computerized controls and spinning multi-point cutting tools to gradually eliminate material from a workpiece and create a part or product with a specific design. This method works well for making a variety of parts and products with unique designs out of a wide range of materials, including metal, glass, plastic, and wood.

CNC Drilling

CNC drilling is an industrial machining process that utilizes a rotating cutting tool in order to create circular holes in a stationary workpiece. The drilling machine frequently doubles as a multi-task machining center that can implement milling as well as turning operations. Since CNC drilling devices are computer-controlled, they are less likely to make mistakes, allowing manufacturers to produce products with great accuracy and consistency.

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CNC Turning

In the CNC turning process, material bars are rotated while being held in a chuck, allowing the material to be removed till the ideal design is achieved. Since the desired shape is obtained by removing material, this method is sometimes referred to as the subtractive machining process. With the computer numerical control (CNC) turning process, the material is removed from a rotating workpiece by placing a cutting tool against it. Materials, including wood, metal, and plastic, can be cut effectively using different types of CNC machines or turning centers.

Gantry Milling

The gantry milling machine sometimes referred to as gantry milling, is a mill with a long horizontal bed and a gantry frame that aids in carrying out milling operations. The surface can be milled on the gantry milling machine at once using various milling cutters. In this method, production efficiency and processing accuracy are both fairly high.

CNC Machining Capabilities

With different degrees of complexity and scale, CNC machines can create a wide variety of industrial components and products. The size of the products you can make with CNC machines is, however, subject to several restrictions and limitations. The work envelope of the machine essentially dictates what dimensions a CNC milling machine can create up to. At Zeal 3D, we offer the maximum building possible, which is up to 1200x500x500mm, in other terms, 1200mm (47′′) X by 500mm (19′′) Y by 500mm (19′′) Z.

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Advantages of Our CNC Manufacturing Service

Advanced CNC manufacturing Service gives you higher precision, speed, optimized-cost production, and freedom to build a product of a custom size. Zeal brings in a wide range of high-performance CNC materials to achieve precision and accuracy in the end product. Here are some instrumental benefits of our services to your product manufacturing:

Higher Accuracy & Precision

Take advantage of the best CNC Machine in Australia with higher precision, accuracy and tolerance levels within 0.001 to 0.005.

On-demand Scalability

We offer on-demand scalability for your CNC cutting service so you don't need to worry about quantity.

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Cost-Effectiveness

Avail the most affordable CNC Machining in Melbourne, Perth, and Brisbane with professional-grade precision.

Ample Material Options

Pick the right material for your product manufacturing from our collection of 30+ plastic and metal-based materials.

Faster Turnaround

Get your part ready in a shorter lead time and boost your business process.

Bespoke Finishes

Zeal 3D offers higher customization and different finishing options including anodizing, chroming, polishing to meet the highest quality standards

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Modern CNC Milling Machine

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Difference Between Onshore & Offshore CNC Machining

Zeal 3D offers both onshore and offshore services to fulfil your manufacturing requirements. Below are some major differences between the two:

Lead Time Difference

Onshore CNC milling services are 2X faster compared to the offshore manufacturing process.

Costing

Onshore CNC costing is 30-40% higher than the offshore services.

We operate in major cities of Australia as well as in Toledo, Ohio, USA. And, our off-shore quotations are more affordable than you will find in China or India.

Zeal 3D is an ISO 9001-2015 certified company; thus, you get the same level of precision and product quality in both onshore and offshore services. Whatever your manufacturing requirements are, we offer you higher flexibility and agility to cater to your product goals.

CNC Machining Prototype Service Australia

Our custom CNC service is perfect for rapid production of parts in low and mid-volume. We are skilled in machining parts in metals, plastics, and various materials. Our talented machinists will also recommend specialty materials that suit your project. Whether it is a prototype or final production, we guarantee fast, cost-effective, and robust services.

Our state-of-the-art studio can handle any type of custom CNC service including rapid prototyping and custom needs for volume production. From complex CAD design implementation to precision CNC machining, we do it all by adhering to all necessary industrial manufacturing standards.

Besides production parts and prototypes, our engineers and machinists are experienced in developing mold tools for plastic injection molding or providing pressure die casting services as well.

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CNC Wood Routing Services

CNC Routing Service

With our custom CNC routing, you can quickly get the perfect finish on products. We have a wide range of machines that can handle any project. Get started with our CNC routing service, pick the desired materials and upgrade your product manufacturing. Get ahead of the curve with our on-demand online CNC routing services.

CNC WOOD SERVICE

We offer a wide range of CNC wood services to cater to all your business requirements. We can handle your complex wood CNC requirements with our modern set-up of 3-axis and 5-axis machines. Get started with our CNC wood machining services and upgrade your product lineup. Zeal 3D is your go-to woodworking partner.

CNC CABINET SERVICE

With our CNC custom cabinet manufacturing services, we turn your ideas into a beautiful reality. We use the latest technology and equipment to create your dream cabinets. From kitchen cabinets to bathroom vanities, you only need to send its design, and our CNC cabinet manufacturing services can handle it all.

Benefits of contract manufacturing through Zeal 3D

Zeal 3D has been offering on-demand CNC engineering services for years in major cities of Australia including Melbourne, Perth, and Brisbane. Along with onshore services, Zeal 3D also offers affordable offshore services.

If you are looking for the best services in China or India, then our offshore services have got you covered. We offer professional & superior quality onshore and offshore services for your business: Below are some compelling benefits of availing services from Zeal 3D:

  • Zeal 3D is an ISO certified leading company and quality and product satisfaction are our priority
  • Before delivering you the products, we perform offshore quality-control tests along with onshore tests to ensure highest-standard products.
  • Zeal 3D is a local Australian-based company, so you don't have to worry about anything as we have got you covered for your every requirement. And, we have full-fledged workshops at our offshore locations.

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  • We have advanced CNC equipment to create rapid prototypes and production parts in low and high volume. We work with a team of engineers and machinists from every part of the world.
  • We offer fast, cost-effective, and high-quality CNC design engineering services.

We follow stringent inspection and testing procedures to ensure customer satisfaction. With Zeal 3D, you will get a guarantee for your project and peace of mind. You will receive high-quality and precision CNC machine parts for your CNC projects.

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Production Parts
CNC Machined Aluminum

About CNC MACHINING

CNC is an abbreviation for Computer Numeric Control that is used in the manufacturing process where a workpiece is cut in the required shape and size with machine tools that are controlled by a predefined software program. It is basically a subtractive manufacturing process that removes excess materials from the workpiece by cutting it in the required shape.

A great amount of skills and precision are required to program the equipment in order to achieve accuracy, speed up cutting time, and enhance final tolerance matching to design specifications. The market for CNC is growing at a blazing speed, every country is working on it.

CNC services play a crucial role in modern manufacturing, enabling companies to achieve exceptional precision and efficiency in their production processes. With advancements in technology, CNC machines have become more versatile, capable of handling complex designs and various materials with ease. One of the key advantages of CNC services is their ability to automate repetitive tasks, reducing human error and increasing productivity. This automation allows manufacturers to streamline their operations and complete CNC projects on time while upholding quality.

CNC MACHINING - A COMPREHENSIVE GUIDE FOR BEGINNERS


Regarding advanced manufacturing methods, CNC machining tops the list, offering a wide range of applications. Be it prototyping or mass manufacturing, this technique provides robust performance and scalability to manufacturers. This comprehensive CNC guide will walk you through all the essential elements if you're new to CNC machining.

Whether you plan to outsource CNC manufacturing or integrate the CNC machine processes in-house to scale your business, this guide will help you with every vital detail. As there are hundreds of ways to use computer numerical control (CNC) technology, you need to know how to get started. We at Zeal not only offer on-demand CNC services but also help you get started with the basics of CNC (Computer Numerical Control). So let's explore this cutting-edge technology with this comprehensive guide.

CNC Machining Metal Parts

FREQUENTLY ASKED QUESTIONS

CNC Machining is a process used to manufacture components with precise and complex shapes. It utilizes computer-controlled machinery such as mills, lathes, routers, and grinders to produce parts from metals and plastics. The CNC (Computer Numerical Control) machine is programmed using CAM (computer-aided manufacturing) software to control the machine's movements. CNC machines can produce complex shapes with high precision and repeatability, going with them the best decision for many industries.

  • CNC (Computer Numerical Control) machining is a manufacturing method used to create high-quality parts and components.
  • The CNC machining process begins by creating a 3D model or drawing, which is then converted into G-Code, a language understood by computers that instructs the machines on how to move to create the desired shape.
  • Once the G-Code has been created, it can be uploaded onto the CNC machine, automatically producing the desired part with great precision and accuracy.

CNC machines are automated tools that use computer programming and specialized software to create products. It is highly versatile and used in various industries, including automobile manufacturing and aerospace engineering. There are five common types of CNC machines that are commonly used: milling machines, lathes, routers, plasma cutters, and EDM (electrical discharge machining).

1. Milling Machine: Used for drilling, boring, and cutting metal pieces.
2. Lathe: Used for cutting and shaping metal into desired shapes and sizes.
3. Router: It uses high-speed spindles to cut wood or plastic materials into desired shapes.
4. Plasma Cutter: It uses an electrically charged gas stream to cut through metal sheets quickly.
5. EDM (electrical discharge machining) uses electrical spark erosion to shape metal components.

CNC machines are automated tools used to produce various products and components. The three critical components of a CNC machine are the machine tool, the computer numerical control (CNC) unit, and the programmer.

  • The machine tool is the physical device that performs all of the cutting or shaping operations.
  • The CNC unit is responsible for controlling the machine tool, setting its speed and position, and issuing commands to begin and end operations.
  • Finally, the programmer provides instructions to the CNC unit on which operations it should perform on a particular piece of material.

  • Combining all these components allows CNC machines to function reliably and accurately.

  • The automotive industry, for example, uses CNC machines to produce components such as gears, shafts, and spindles.
  • CNC machines are also used extensively in aerospace manufacturing aircraft parts and components.
  • In the medical device industry, CNC machines are utilized to create implants and prosthetics. The electronics industry uses CNC machines to create circuit boards and other complex components.
  • Finally, the furniture industry utilizes CNC machines to produce tables and chairs with precision and accuracy.


Overall, CNC machines have become essential tools in many industries due to their ability to create highly precise parts faster than manual processes.


CNC stands for Computer Numerical Control, a technology used in manufacturing many components and products.


Commonly used materials include metals such as aluminum, steel, brass, and titanium; plastics such as nylon, polycarbonate, and acrylic; wood; composites; and ceramics. All these materials have properties making them suitable for different applications.
For example, metals are often used for superior strength and durability, while plastics are usually preferred for lightweight parts requiring flexibility or transparency. CNC machines also allow for machining complex shapes from almost any material with precision and accuracy.


A CNC lathe is an automated machine that can be utilized to create a various shapes and components. It has five primary operations that it can perform: turning, boring, facing, drilling, and threading.

  • Turning is the process of cutting material away to create the desired shape.
  • Boring is the enlargement of an existing hole or making of a new one with high precision and accuracy.
  • Facing is trimming off material from the end of a workpiece to create a flat surface or reduce its diameter.
  • Drilling is the creation of holes into materials using drills and other cutting tools.
  • Threading allows cutting threads into parts to hold them together by mating two lines like a screw and nut.


With these five operations and more, CNC Lathes are used in many industries today for their highly automated and accurate machining capabilities.

  • CNC machines are an essential part of modern manufacturing processes. They are used to create intricate details for various products, from automotive components and medical instruments to aerospace components and consumer electronics.
  • CNC machines are used extensively in the manufacturing industry for various processes, such as cutting, drilling, and milling.
  • CNC machines allow manufacturers to create parts quickly and accurately with minimal waste.
  • Additionally, CNC machines offer flexibility in production as they can be adjusted quickly to accommodate different materials or changes in design specifications.
  • This technology also allows manufacturers to produce large volumes of parts at a lower cost than traditional methods.
  • Finally, CNC machines can help reduce the risk of injury due to the automated nature of their operation; manual labor is no longer necessary for most operations.
  • CNC milling and CNC lathe are two different operations used in the manufacturing industry.
  • CNC milling uses a rotary cutting tool to cut away material from a workpiece, while CNC lathe uses a stationary cutting tool to shape and form the material.
  • The fundamental difference between these two procedures is CNC milling is used to make parts with complex shapes, whereas CNC lathe is used for creating symmetrical parts with round or cylindrical shapes.
  • Additionally, CNC milling can be used for more intricate cuts that are too complicated for manual machining and require less operator skill compared to manual machining. On the other hand, using a CNC lathe requires more skill as it involves controlling multiple axes and cutting speeds with precision.

M code, or miscellaneous code, is an instruction used in CNC machines. M codes are mainly used to control machine functions such as starting and stopping spindles, coolant on/off, tool selection and changing, speed or feed rate changes, and other machine functions.

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