Advanced manufacturing Technology

We provide advanced manufacturing services in technologies like 3d printing, CNC machining, vacuum casting, injection molding, laser cutting, etc.

Experienced Engineers

Team of expert engineers with more than 15 years of experience.

on time project delivery

With locations in all over Australia we can assure lightning fast delivery.

Australia wide expandation

Zeal 3D is present in
Victoria, NSW, Western Australia,
Queensland and Tasmania.

ISO 9001-2015 certified

Committed to consistently provide products and services that meet customer and regulatory requirements and to demonstrate continuous improvement.

How Does Zeal 3D Help the Automobile Industry by Offering the Services?

The automobile engineering sector must optimise production, improve supply chains, and modernise logistics systems to meet consumer demand for newer and better-performing vehicles. The vast range of digital manufacturing services offered by Zeal 3D are a one-stop solution to all these challenges. The car production sector is benefiting from advancements in contract manufacturing technology to achieve unmatched aerodynamics. As a leader in smart manufacturing, we are confident that the car industry will profit from the efficient services we offer.

One-Stop Solution: Zeal 3D is dedicated to fostering the expansion of the automotive industry by offering convenient and cutting-edge manufacturing solutions to customers.

Manufacture at any Scale: Zeal 3D assists an automotive manufacturer to quickly build parts at any scale, from 1 to 10,000 pieces, whether it be for mass or low volume production.

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Customized Services: Zeal 3D provides specialized 3D engineering services that can be tailored to your exact needs and even the smallest details. Zeal 3D enables custom auto parts producers to quickly develop prototype automobile parts for quality assurance before mass manufacturing, thereby lowering risk in the production level.

Increased Material Support: We offer a wide variety of materials to create custom solutions that are tailored to each customer's specific requirements, allowing them to receive the best car parts on demand and specialized services. In order to attain the highest level of customer satisfaction, Zeal 3D leverages 45+ materials to produce high quality products each and every time.

No MOQ needed: Even if you need manufacturing services with elements not on our material list, our staff will make all the necessary efforts to obtain the materials without needing a minimum order quantity (MOQ).

High Quality Assurance: Zeal 3D takes great effort to guarantee quality assurance and consistently produce high-quality products with tight tolerances in order to achieve the highest degree of client satisfaction.

Australia Wide Fastest Delivery: Zeal 3D provides the quickest delivery options across Australia and New Zealand.

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High-End Services offered by Zeal 3D for Automobile Industry

3D Printing

All areas of the automotive industry are rapidly experimenting with 3D printing, which is frequently used for fast prototyping and manufacturing solitary automotive car models or end-products. Some of the standalone 3D printed car parts include headlights and interior or exterior components. For the past few decades, the automobile industry has used 3D printing to produce vehicle prototypes, mostly for fit and shape testing. When it comes to the automobile sector, 3D printed automotive parts can be a game-changer. These parts have enabled astonishing advancements, including the ability to prototype quickly, the widespread production of final automobile parts, and the 3D fabrication of nearly all cars. 3D printed parts are used for more than just prototyping, and it has considerably helped the growth of the business because we can make parts with sophisticated patterns with 3D printing, which we cannot with conventional or traditional manufacturing techniques.

3D printing is a broad term that covers a wide variety of 3D printing processes and technologies. Some of the most widely used 3D printing technologies are:

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FDM
SLA
SLS
MJM
MJF
DMLS

In response to the demands of the industry and advances in material science, the number of 3D printing materials available increases significantly each year. Some of the materials that are frequently used in 3D printing in car manufacturing are:

ABS resin plastic
Polyamide
Nylon PA2200
PC
ULTEM
Alumide
Stainless Steel420
Aluminium (AlSi10Mg)
Stainless Steel 316L
MS1 Steel
Nickel Alloy IN625
Cobalt Chrome

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CNC Machining

Computer Numerical Control (CNC) machining is a manufacturing process in which pre-programmed computer software dictates the movement of factory tools and machinery in order to produce the desired end product. The CNC machining process can be used to control a range of complex machinery, from grinders and lathes to mills and CNC routers for manufacturing any desired CNC machining car parts.

CNC machining in automobile industry is used to manufacture several important automotive components, like a car’s combustion engines, brakes, steering, clutch, pistons, and even car wreckers. Using CNC machining, which involves carrying out operations like drilling and cutting with computer control and automation, is currently a frequent alternative for both prototyping and production of numerous automobile components. At Zeal 3D, we implement a variety of CNC machining tasks like CNC milling, drilling, turning, and also have 3,5, and 7 axis CNC machines to achieve the desired end-product.

The materials we use for CNC machining includes:

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Aluminium
Titanium
Brass
Copper
Stainless steel

At Zeal 3D, we also provide post processing services like:

Polishing
Anodising
Plasting
Itching

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Vacuum Casting

Vacuum casting is a duplicating method used to create limited runs of useful plastic components. Vacuum casting is renowned for producing high-quality prototypes or finished goods quickly using two-component silicone or polyurethane moulds. When choosing quick prototyping methods for plastic or rubber parts, vacuum casting should be taken into consideration as it can be quite helpful in the rapid prototyping of injection-molded parts. Additionally, this procedure uses a wide variety of materials that are equivalent to industrial-grade components and provides a high-quality surface finish, similar to injection molding. At Zeal 3D, with the vacuum casting process, we can produce a wide range of auto parts for the automotive industry like:

AC vents
Dashboard assemblies
Mirror shells
Steering wheels
Control board panels

Some of the materials we use for vacuum casting includes:

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ABS
Polypropylene
Polyethylene
Polyvinyl chloride
Nylon

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Injection Moulding

Automotive injection moulding is one of the most frequently used plastic components production techniques in the automotive industry. This presents a workable method for mass-producing high-quality injection-moulded car parts using a variety of polymers. Automotive plastic injection moulding is a crucial production technique in the auto industry, where reliability, safety, and quality are of the utmost significance. To make their vehicles roadworthy, automotive parts manufacturers must develop them to strict safety requirements and pass many certifications. As a result, it's critical to pick the best plastic material for any plastic injection-moulded vehicle parts. Some of the most popular materials for plastic injection moulding are:

Acrylonitrile butadiene styrene (ABS)
Polyamide
Polypropylene
Polyvinyl chloride

Laser Cutting Service for Automotive Industry

Laser Cutting and Fabrication

Laser cutting is the phenomenon of cutting materials using a high-power laser beam focused on the material to be cut. Whether for a car or a truck, laser cutting in the automotive industry gives you the benefits of high quality and precision at rapid processing speeds without the need to retouch the cut edges. Most crucially, this adaptable laser cutting technique guarantees the variety of versions of end-products required by the market at the earliest stage of your production process. With the Laser Cutting process, we make automobile parts like floor and roof rails, heat shields, doors, seating frames, body sides, etc. Some of the materials used for laser cutting process are:

Stainless Steel
Aluminium
Titanium
Plastic

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Fabrication technology is the process of creating a product or model from different raw materials by cutting, combining, and assembling parts. In order to address industry issues connected to competition and provide more environmentally friendly automobile solutions, manufacturers must adapt with a constant strategy of innovation and development of reliable fabrication methods. In addition, the process of converting flat sheets of steel or aluminium into metal structures or goods through cutting, punching, folding, and assembly is known as sheet metal fabrication. Almost any shape can be created by cutting, bending, or stretching sheet metal; this is typically accomplished by burning the metal. With the fabrication process, we make automobile parts like floor pans, body panels, suspension control arms, belt pulleys, seat frames, etc. Some of the materials used for fabrication process are:

Plastic
Sheet Metal
Steel
Brass
Aluminium

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3D Designing

The 3D designing process enables designers to specify and design rough layouts for the new vehicle, including minimum die angle and filleting radii values. The CAD system creates high-quality surfaces that adhere to all the requirements stated in the CAD design automatically. In addition, for improved edge blending and chamfering, CAD offers a variety of 3D design features and capabilities. Some of the benefits of outsourcing 3D designing services from Zeal 3D for automobile companies are:

Accelerated Project Completion Time
High-quality Manufacturing from Experienced Engineers
Staffing Flexibility
Reduce Costs
Better Control and Oversight

At Zeal 3D, we provide high-end and state-of-the-art 3D designing services that exactly depicts your imaginary automobile part model. The 3D designing services we provide includes:

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Drafting
2D to 3D conversions
3D modelling
3D Rendering
CAE Services like Analysis and Simulation

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3D Scanning

3D scanning is the process of employing structured light or lasers to collect three-dimensional information about an object, such as its shape, colour, texture, and overall appearance. At Zeal 3D, we have a cutting-edge industrial 3D scanning setup and we provide both onsite and off-site 3D scanning services. The 3D scan services are typically used by automobile businesses in order to implement processes like:

Reverse engineering
Quality control inspection
New product development

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Augmented Reality

Automobile manufacturers are utilising augmented reality to perfect new vehicles before they hit the market, from concept to initial testing. In other words, AR for automobiles employs different types of AR modes like WebAR, Mixed AR, and Mobile AR in order to provide an AR experience across all digital platforms. The augmented reality services are capable of adding substantial possibilities to solutions across multiple paradigms, including auditory, visual, somatosensory, haptic, and olfactory.

By employing AR for cars, a design engineer can manually sketch and design high-precision auto components on a computer device, thereby visualizing the end product. In addition, with the aid of a headset or smartphone camera, salesmen can demonstrate a car's operation using augmented reality, which is also frequently used for marketing purposes. This technology enables customers to visualize a great deal of overlapping data, including speed, performance, weight, interior and external components.

Augmented Reality for Automobile Industry

Contract Manufacturing

The process of contract manufacturing in the automotive industry involves a manufacturer entering into a legal arrangement with a company to create components or completed goods. Businesses are opting for automotive contract manufacturing in order to save costs, gain access to manufacturers' knowledge and technological capabilities, and obtain the quality assurance they demand for their products. Zeal 3D offers full-service car contract manufacturing, including concept design, prototype, product testing, and final production.

We can assist you in bringing your product to market swiftly and affordably with our on-demand contract manufacturing in Australia and areas nearby, including Melbourne, Brisbane, Sydney, Perth, Adelaide, Canberra, Tasmania, and New Zealand. To make your vision a strong reality, at Zeal 3D, we use the best-in-class and smart manufacturing tools, machinery, and technology. Our contract manufacturing, as a result, gives you more freedom and produces goods of a higher calibre.

Type Of Automobile Parts We Manufacture at Zeal 3D

Zeal 3D assists automakers in producing intricate prototypes, shortening tooling cycles, manufacturing sophisticated replacement parts, and facilitating car testing. Additionally, Zeal 3D assists car manufacturers in modifying and customising a variety of car spares or automotive elements, including the engine, automobile parts, lights, and exterior and interior components.

Engine

Additive manufacturing of engine parts is one area where 3D printing's benefits stand out. The layer-based production method has freed engineers from the constraints of conventional manufacturing. Additionally, vacuum casting techniques enable the vehicle sector to produce auto parts like engines in large quantities. 3D engineering services can be used to optimise an engine and all of its various parts in order to decrease consumption, boost performance and efficiency, conserve materials, and lighten the vehicle's weight.

Automobile parts

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Structural and solitary automobile parts manufacturing typically receive minimal attention, despite the fact that many technologies and users concentrate on engine components. However, 3D engineering services have potential capabilities that go beyond the engine bay.

Lights

Sometimes clearly printed and transparent pieces are needed for automobile prototyping. These might be anything from a headlight lens for a car to a clear manifold plate for fluid flow experiments. Reflex Reflectors are plastic parts that were moulded during the vacuum casting or injection moulding process and are assembled to create headlights.

Car Accessories

3D engineering technologies like vacuum casting, injection moulding, CNC machining uses a variety of metals to produce auto parts, including dashboards, car accessories, and control elements. High-speed sintering is another additive processing method that can be used on them. As a result, in addition to its cost advantages, 3D engineering services may also provide the auto sector with customisable output.

Exterior & Interior Components

A customer's specific preferences or wants can be taken into account while designing auto parts with all possible 3D engineering methods like CNC machine, vacuum casting, laser cutting, and installing operator ergonomics internal and external components like steering wheels, knobs, switches, buttons, and even the seat.

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Automobile Industry

The automotive industry is made up of a diverse group of businesses and institutions engaged in the design, development, production, marketing, and sale of automobiles. The automotive sector is large and includes a wide range of pursuits and enterprises. These include maintenance, repair, and servicing of motorcycles, outdoor heavy machinery, marine boats, and motorcycles, as well as some non-automotive manufacturing. The automotive industry is considered one of the most lucrative industries in the world and the one with the biggest expenditures on R&D. In Australia, the automotive sector will have a market worth of $153.9 billion in 2022 as measured by revenue. Also, in Australia, the automotive market is anticipated to grow by 2.2 percent by the end of 2022.

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