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3D Printing Services Available At Zeal 3D

3D Printing Service

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Metal 3D Printing Service

Vacuum Casting Services by Zeal 3D

Vacuum Casting Service

Injection Molding Services By Zeal 3D

Injection Molding Service

Fabrication Service

Fabrication Service

Metal Fabrication Service

Metal Fabrication Service

Structural Steel Fabrication Service

STRUCTURAL STEEL FABRICATION SERVICE

URETHANE CASTING SERVICE

CNC Machining Services by Zeal 3D

CNC Machining Service

Icon Zeal 3D CNC Metal Machining Service

CNC Metal Machining Service

Icon Zeal 3D CNC Aluminium Service

CNC Aluminium Service

Icon Zeal 3D CNC Plastic & Composites Service

CNC PLASTIC & COMPOSITES SERVICE

3D Scanning Services by Zeal 3D

3D Scanning Service

CAD Services by Zeal 3D

CAD Service

Augmented Reality with Zeal 3d Printing

Augmented Reality

Laser Cutting Service At Zeal 3D

Laser Cutting Service

PORTFOLIO

Plastic and Rubber Injection Molded Parts for Automotive Industry

3D PRINTING IN NEW ZEALAND

Welcome to Zeal 3D, your go-to destination for cutting-edge 3D printing services in New Zealand. We're thrilled to introduce you to the fascinating world of 3D printing, where imagination meets reality. In recent years, 3D printing has emerged as a game-changer in the manufacturing industry, enabling businesses to easily design sophisticated and intricate designs This technology has made its way to New Zealand, bringing a new level of innovation and creativity to the Kiwi market. At Zeal 3D, we specialize in delivering exceptional 3D printing services in New Zealand that cater to your unique needs and requirements.

Whether you need prototypes for product development or want to create bespoke designs for your business, we've got you covered. Our state-of-the-art 3D printing technology, combined with our team of skilled professionals, allows us to produce high-quality and accurate 3D prints in a wide range of materials.

At Zeal 3D, we believe in staying ahead of the curve and pushing the boundaries of what's possible with 3D printing. We're passionate about innovation and strive to provide our clients with the latest advancements in 3D printing technology. Our goal is to help businesses in New Zealand bring their ideas to life, and we're committed to delivering exceptional results every time.

ON DEMAND 3D PRINTING TECHNOLOGIES WE USE

Zeal is a leading additive manufacturing company that brings in a multitude of technologies to 3d print New Zealand. To meet your every design and development goal, we offer high-performance technologies like: 

FDM 3D Printing

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FDM 3D Printing

Fused Deposition Modeling (FDM) is a popular 3D printing technique that involves the use of a molten material filament to construct objects layer by layer. It is a cost-effective and straightforward technology that finds extensive application in both hobbyist and industrial settings. Fused Deposition Modeling supports the use of various materials, including Nylon 6, ABS, and PLA, which are widely utilized in the production of functional parts and prototypes.

SLS 3D Printing

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SLS 3D Printing

Selective Laser Sintering (SLS) is a 3D printing technology that uses a high-powered laser to fuse together small particles of material, such as glass-filled nylon PA3200 and Alumide. This process enables the creation of functional prototypes and spare parts, making SLS a popular choice in various industries. With the ability to work with a range of materials, SLS provides excellent flexibility and versatility in the production of complex objects.

SLA 3D Printing

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SLA 3D Printing

SLA (Stereolithography) 3D printing technology uses a UV laser to selectively cure photosensitive thermoset polymers to create objects. SLA is known for its ability to produce high-accuracy parts, making it an ideal choice for manufacturing prototypes and complex geometries. The process allows for the use of various materials, such as soft white resin, plastic, and ABS resin plastic, among others, which can be adjusted to fit the application's particular requirements.

Polyjet 3D Printing

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Polyjet 3D Printing

PolyJet 3D printing is a technology that involves jetting photopolymer droplets onto the printing bed to create components. A powerful UV light is used to solidify the material, resulting in the production of highly detailed and accurate objects. PolyJet is a versatile printing method that supports the use of various materials, including RGD 450, VeroClear, and Agilus30, among others. With Zeal, you can experience the best PolyJet 3D printing services to bring your ideas to life.

DMLS 3D Printing

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DMLS 3D Printing

Direct Metal Laser Sintering and Selective Laser Melting are advanced 3D printing technologies that use a high-powered laser to melt and fuse metal powder particles. The process involves the selective melting of the metal powder in a layer-by-layer fashion to create the desired 3D shape. These technologies are known for their ability to produce robust and high-precision parts. DMLS and SLM support the use of various materials, including nickel, Alloy IN625, MS1 steel, and more.

MJF 3D Printing

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MJF 3D Printing

Multi Jet Fusion (MJF) is a 3D printing technology that enables the creation of high-quality parts with complex geometries. The process involves depositing tiny droplets of material onto a build platform using an array of printheads. MJF is a popular choice for prototyping and low-volume production runs due to its speed and accuracy. It is capable of producing parts with a high level of detail and surface finish. MJF supports the use of various materials, including Nylon PA12, TPU, and more.

WHAT DO WE OFFER AT ZEAL 3D?

3D Printing – At Zeal 3D, we offer cutting-edge 3D printing or rapid prototyping services in New Zealand that allow you to transform your digital designs into real-world objects with incredible accuracy and speed. Our advanced 3D printing technology enables us to create complex geometries and intricate details, making your designs truly stand out. Whether you need prototypes, end-use parts, or artistic creations, we have the expertise to deliver high-quality 3D printing solutions that meet your unique requirements. With Zeal 3D, you can bring your ideas to life in a matter of hours, not days or weeks.

Metal 3D printing – With our state-of-the-art metal 3D printing services in New Zealand, we offer unparalleled precision and durability for your industrial, aerospace, automotive, and medical applications. Our advanced metal 3D printing technology enables us to produce high-quality parts with complex geometries, optimized strength, and reduced weight. We use a variety of metal powders, including titanium, stainless steel, aluminum, and copper, to meet your specific material needs. Whether you need functional prototypes, end-use parts, or tooling, we have the expertise and equipment to deliver top-notch metal 3D printing solutions that exceed your expectations.

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3D Designing - At Zeal 3D, we offer a comprehensive range of 3D design services to help our clients turn their ideas into reality. Our group of skilled designers makes use of the latest 3D design software to create detailed and accurate models for a wide range of applications. Whether you need conceptual design, product design development, medical machinery design, or component or part design development, we have the expertise and resources to deliver high-quality solutions that meet your unique needs.

3D Scanning – At Zeal 3D, we offer advanced 3D scanning services that allow you to capture real-world objects with incredible accuracy and detail. Our high-resolution 3D scanners can capture geometric shapes, textures, colors, and surface finishes of objects, creating digital models that are true to life. Whether you need to reverse-engineer a part, inspect a component, or create a customized product, we have the technology and expertise to deliver accurate and precise 3D scanning solutions. With Zeal 3D, you can reduce the time and cost of your design and manufacturing processes and enhance the overall standard of your products.

Vacuum Casting – Our robust vacuum casting services are designed to take your manufacturing to the next level. With vacuum casting, you can benefit from more flexible production, quicker lead times, and cheaper production expenses. This versatile manufacturing technique is ideal for small-batch production and can be used to produce high-quality parts and products quickly and efficiently. Our reliable vacuum casting service ensures that you receive the best quality and value for your investment, making Zeal 3D the perfect partner for your manufacturing needs.

CNC Machining Services – We provide the best CNC machining services in the town and we have the expertise and technology to handle a wide range of machining, turning, and milling services. We offer customized CNC machining solutions that are tailored to your specific requirements, and our skilled machinists are proficient in machining parts in metals, plastics, and various materials. We also offer specialty material recommendations that suit your project, and we can assess new items rapidly, monetarily, and with less hazard. With Zeal 3D, you can benefit from our fast printing and unmatched CNC machining services to take your product development to the next level.

Injection Molding – Zeal 3D is a leading provider of high-quality injection molding services for a wide range of industries. With over a decade of experience in injection molding, our team of experts can help you bring your ideas to life quickly and cost-effectively. We offer free design consultations and instant quotes for injection molding services, ensuring that you get started quickly at the best cost. With our state-of-the-art equipment and skilled technicians, we can handle any injection molding project, no matter how complex.

Manufacturing Services  – At Zeal 3D, we offer comprehensive manufacturing services that encompass the entire product development cycle. From design to production, we provide end-to-end solutions that ensure quality, speed, and cost-effectiveness. Our experienced engineers and technicians are proficient in multiple manufacturing technologies, including 3D printing, CNC machining, injection molding, and sheet metal fabrication. We use advanced tools and software to optimize production processes, reduce waste, and increase productivity.

Plastic and Metal Extrusion Services  – At Zeal 3D, we offer a comprehensive range of plastic and metal extrusion services to cater to all your industrial needs. Our team of experts is proficient in all industrial extrusion processes, including both hot and cold extrusion. We use the latest extrusion techniques and equipment to ensure that your parts and products are manufactured with precision and accuracy. With our plastic and metal extrusion services, you can create a wide range of objects, such as pipes, tubing, rods, weatherstripping, and carpeting.

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3D Printing Services in New Zealand

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3d Printing NZ

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WHY CHOOSE ZEAL 3D FOR 3D PRINTING IN NEW ZEALAND?

Affordable and Professional Service

Zeal 3D offers affordable and professional 3D printing services throughout New Zealand, including Auckland and Christchurch. We work diligently to provide our clients with high-quality 3D prints while keeping the costs reasonable. Our expert staff is experienced with the most recent 3D printing technologies and techniques, ensuring that every print meets our clients' standards.

Superior Quality

One of the reasons why Zeal 3D is popular is our superior quality 3D prints. We use the latest 3D printers and materials to ensure that every 3d print is of the highest quality. Our team of experts meticulously inspects every print to ensure it meets their standards before delivery. We also offer a range of materials to choose from, including PLA, ABS, PETG, and more.

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Wide Delivery

Zeal 3D offers 3D printing services throughout NZ, including Auckland and Christchurch. We have a fast turnaround time, and our team ensures that every print is carefully packaged and delivered to the client's doorstep.

Transparent Pricing

Zeal 3D's pricing is transparent and easy to understand. We offer a range of packages to choose from, and our prices are competitive with other 3D printing services in New Zealand. We also provide a quote tool on our website, which allows clients to get an estimate of the cost of their 3D printing project before placing an order.

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GET AN INSTANT 3D PRINTING QUOTE FROM ZEAL

Are you ready to bring your innovative ideas to life? Our simplified 3D printing quote system makes it easy to get started. Here's how you can begin your journey with us:

Step 1: Upload Your 3D Files

Got a 3D printing file ready? Great! Upload it in any format you prefer, including STL, 3MF, DAE, STEP, OBJ, or WRL. Don't have a file yet? No problem! Our team can help you create a high-resolution file to meet your needs.

Step 2: Pick Your Materials

Choose from over 45 industry-standard materials in plastics, metals, and composites. Whether you want something tough and durable or sleek and polished, we have the right material for you. You can even select multiple materials to achieve the perfect blend of strength and style.

Step 3: Specify The Quantity

To get an instant quote, simply tell us how many items you need and the surface finish you prefer. We'll provide you with a quote that fits your budget and timeline.

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Step 4: Specify The Application

Let us know what your product does, and we'll recommend suitable materials for your project. Our experienced team members can help you choose the right material for your needs, ensuring that your product functions perfectly.

Step 5: Submit Your Request

Fill in your project details, and we'll provide you with a free quote. One of our team members will contact you soon to discuss your project and answer any questions you may have.

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3D Printing Quote

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EBOOKS BY ZEAL 3D

3D Print

Source : Zeal 3D

Beginners Guide to 3D Printing

3D printing or additive manufacturing technologies have taken the world by storm. Be it creating a prototype or creative figurine, 3d print is a turnkey solution. Here is a beginner’s guide to how and why you should choose 3D printing services for your business today.

3d Printing STL Files

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How to Prepare 3D Printing STL Files

In this 3D printing free tutorial for beginners regarding the STL files, we will explore the essential aspects of the STL file format and its best practices. Whether you are starting out 3D printing or already doing it for a while, this guide will help you. We will look at the step-by-step process to upload your models correctly.

FDM technology

Source : Zeal 3D

FDM 3D Printing Material Guide

A comprehensive free FDM 3d printing material guide will explain every nitty-gritty detail about FDM printing technology seamlessly. Let's dive deep into it. This FDM printing material selection guide covers all the necessary information, including the properties, pros, cons and much more about each material in brief.

We are available here also: Melbourne, Brisbane, Sydney, Perth, Tasmania, Canberra, Adelaide

commonly asked questions

3D printing, alternatively called additive manufacturing, is a manufacturing technique where a three dimensional object is created by adding thin layers of material successively using a CAD design. 3D printing is becoming extremely popular, especially in the healthcare industry for making personal protective equipment, ventilator parts that were used across the world for COVID.

3D printing can produce complex shapes and uses lesser materials than conventional manufacturing methods. Some examples of 3D printed products are prosthetic limbs and body parts, homes and buildings, musical instruments, firearms, and more.

There are more than 10 different types of 3D printing technologies today. Some of them are:

• Fused Deposition Modeling (FDM)

• Selective Laser Sintering (SLS)

• Stereolithography (SLA)

• Digital Light Processing (DLP

• Material Jetting (MJ)

• Drop on Demand (DOD)

• Sand Binder Jetting

• Metal Binder Jetting

• Direct Metal Laser Sintering (DMLS)

• Selective Laser Sintering (SLS)

• Electron Beam Melting (EBM)

There are plenty of online 3D print options for each of these processes. Adding, there are many pros and cons for each of these  hence it is essential to choose the option rightly.

In the 3D printing process, first the object is designed in a 3D CAD model. There are different software versions for making 3D models in various complex designs. The modelled CAD file is then exported as a printable .STL or .OBJ format.

As a third step, the .STL format is translated into instructions for the 3D printer to follow. This process is called slicing. Slicing involves dividing the file into thousands of layers telling the machine the step-by-step process to do. After the files are sliced, a G-code is generated. The 3D printing machine will automatically follow the G-code without any supervision, and errors.

Finally, the finished parts are removed from the build platform and sent for post processing works like sanding, painting, depending upon the material, product, budget, etc.

More often than not, both rapid prototyping and rapid manufacturing are confused and used interchangeably in different contexts. Both are manufacturing techniques and different from each other.

Rapid prototyping is the process of creating prototypes or preliminary versions of a model for evaluating the designs and testing the functionality. The prototypes are created before a product goes into mass production and could either be high fidelity or low fidelity based on the degree of accuracy.

Rapid manufacturing involves a set of several manufacturing processes to produce a part quickly. In this method, the end product is manufactured directly without making any prototypes. Also called solid freeform manufacturing or direct digital manufacturing.

There are several benefits of 3D printing like:

 • As the product is built in layers, 3D printing generates very less material waste, making it one of the best sustainable cost-effective options.

  • Businesses can deliver quality, enhanced products in shorter time frames. Designers can think creatively for making complex and intricate geometries and reduce errors.

   • 3D printing applications are aplenty right from medical implants, consumer goods, to personal items it is a very popular choice in the manufacturing sector.

   • 3D printing enables designers to customize design and print as and when needed, especially for making  single parts for one time.

Many industries are reaping the benefits from 3D printing. Some of the top industries are healthcare, aerospace, automotive, mechanical engineering, dentistry, jewellery, deathcare, mechanical engineering, marketing, construction and more.

3D printing technologies have various advantages and each are used in different applications depending on the material and the product to be manufactured. Few of the most common ones are:

Stereolithography, Digital Light Processing, Fused Deposition Modeling, Selective Laser Sintering, Electronic Beam Melting (EBM), Laminated Object Manufacturing (LOM), Selective Laser Melting (SLM), Material Jetting (MJ), Sand Binder Jetting, Metal Binder Jetting, Digital Metal Laser Sintering (DMLS), Continuous Liquid Interface Production.

Of all the 3D printing materials, plastic is the most widely used one. However, 3D printing is compatible with a range of materials like nylon, resin, gold, powdered materials like polyamide, alumide, bronze, gold, nickel, stainless steel, titanium, carbon fiber, graphene, graphite, paper, high impact polystyrene, polycarbonate, PVA, nitinol, and more.

Stereolithography or resin 3D printing dates back to the 1980s where it was first established as a commercial 3D printing process. In SLA 3D printing, UV laser is used to cure photopolymer cross sections transforming them from liquid to solid forms.  SLA parts are then removed from the build, cleaned in a solvent solution to remove residues from the surface.

SLA 3D printers are capable of printing even the tiniest parts of a few mm size with intricate details and high accuracy and resolution.

There are many benefits of SLA 3D printing like mass customization, creating functional prototypes, transparent  products, complex assemblies and more.

SLS uses powder bed fusion to manufacture 3D objects. A high power laser is used to sinter small particles of material powder into solid objects.

SLS process: thin layers of polymer powder are dispersed in the build chamber. Once the printer preheats the powder to the desired temperature, lasers scan the powder in cross sections of the 3D model heating it below the melting point of the material. The same process repeats for all layers, fusing the particles together to make a solid part.

The finish of SLS parts are slightly grainy in texture and hence media blasting or media tumbling is recommended for making it smoother. SLS 3D printing also offers great benefits like fantastic mechanical properties, faster turnaround times, high strength and stiffness.

Fused Deposition Modeling or Fused Filament Fabrication is a 3D printing technology. FDM 3D printer consists of a printer platform, a nozzle and the filament (raw material). FDM works by extruding thin filaments through the heated nozzle. The extruded material is then deposited at the bottom of the platform where it gets cooled and solidified.  An object is built by fusing each layer as it gets extruded one after the other.

Some of the commonly used FDM materials are nylon, ABS and its variations like polycarbonates, thermoplastic urethane, etc.

The best advantage of using PolyJet 3D printers is that multiple materials can be used to manufacture a single part. Low volumes of accurate parts can be created in shorter time frames. In a PolyJet 3D printing, hundreds of droplets of liquid photopolymer are sprayed onto a build platform, and are cured using ultraviolet light.

The end products are hardened and can be drilled or tapped. They can be made more aesthetic by painting and giving other smooth additional finishes.

3D metal parts are made from even layers of a powdered metal bed in which high powered UV laser beams are used to bind the particles. The different types of 3D metal printing processes include powder bed fusion, binder jetting, directed energy deposition and material extrusion.

Metal 3D printing is becoming the go-to option for many modern day manufacturers for various reasons like:

Also known as direct metal laser sintering (DMLS) and selective laser melting (SLM), it helps in making complex end-parts at much reduced costs and lead times. The 3D printed metal parts can be customized and are highly popular in industries like automotive and healthcare. Compared to conventional manufacturing, 3D metal printing is energy-efficient and requires only less energy, generating less waste material.

Some of the heavily used metal 3D printing technologies are:

  • Powder Bed Fusion

  • Selective Laser Melting (SLM)

  • Electron Beam Melting (EBM),

  • Directed Energy Deposition or also called Laser Material Deposition,

   • Electron Beam Additive Manufacturing,

   • Binder Jetting,

   • Bound Powder Extrusion

Metal 3D printing is becoming and will become more mature in the future years. With a huge market opportunity, following are some of the 3D metal printing applications:

       • Tool components and finished parts in aerospace and automotive sectors

        • Aircraft components, rocket motors, propulsion-based components and other parts that are of lightweight

        • Functional metal prototypes for easy design and functionality tests and changes

        • Battlefield armour and other weapons for military & defense

        • Marine industry for making boat propellers

        • Dental implants, orthopaedic implants, spinal devices, etc. in the medical field

        • High-security cylinder locks and keys

Some of the common metal 3D printing materials are titanium, cobalt, aluminium, maraging steel, cobalt-chrome, nickel super alloy, aluminium alloy and iconel 625.

       • Stainless steel

       • Cobalt

      • Aluminium

      • Titanium

      • Iconel 625

With their varied characteristics like chemical-resistant, strength, corrosion-resistant, temperature-resistant, mechanical properties, dynamic properties, each material has its own pros and cons.

First, a 3D design is created in CAD software, and then converted into .STL format which the 3D metal printer interprets the instructions. As in every additive manufacturing technique, even in 3D metal printing the file is sliced into horizontal layers each of which are max 0.1 mm in thickness. The laser pulse is then used to heat up and trace the shape of the design to form a solid. This process is based on powder bed technology.

Any metal part whether it's a complex tube, overhangs, hollow middles with undercuts, and other intricate designs are easily achievable through this process, also called Direct Metal Laser Sintering or Selective Laser Melting (SLM).

Metal 3D printing is an umbrella term for a group of technologies consisting of powder bed fusion, laser cladding, directed energy deposition (DED), wire DED, powder DED, and metal binder jetting and bound powder extrusion.

In Selective Laser Melting (SLM),  high-powered laser beams are made to melt and fuse layers of metallic powder for creating a solid object. That is, the laser is used to melt successive layers of the metallic powder until the part is formed.

A classic example of SLM is its application in the healthcare industry to produce prosthetics where the model can be modified to the patient’s anatomy.

DMLS is one of the 3D printing techniques that is popular and effective. Unlike other metal 3D printing where only certain alloys could be used, DMLS is compatible with almost any metal alloy. Almost similar to SLM, in DMLS the model is divided into fine layers and a laser is slowly made to move across the surface that is to be printed and fuse together the particles to form an object. Additional layers of powder are applied and sintered successively. Here, the powdered metal is not completely melted but it is heated just enough to weld it whereas in SLM the laser completely melts the powdered metal into liquid before fusing it to produce the object.

Directed Energy Deposition (DED) is an additive manufacturing technique where the material is melted and deposited onto the surface, with the help of  focussed energy sources like laser or plasma arc, in layers and then the material gets solidified. DED 3D printing technology machines use a nozzle mounted on a multi axis arm like 3-axis or 5+ axis systems, which move in multiple directions to lay down the material. The material layers are usually of 0.25mm to 0.5 mm in thickness.

DED technique is mainly used in repairing high-quality functional parts, and for relatively large parts that need less tooling.

Binder Jetting 3D printing technology is being considered as one of the lucrative options as it is suitable across all industries. Here, a liquid binding agent is selectively applied to layers of powder which are then joined together to form an object. As the printing plate gets lowered every time when an additional powder layer is added, almost 95% of the material could be recycled. The parts made with this metal 3D printing method require post-processing works like curing, sintering, infiltration and polishing or plating with gold or nickel for that aesthetic touch.

Binder Jetting is far more economical than other processes like SLM or DED.

By definition in manufacturing terms, metal casting is a process in which liquified material like hot metal is poured into a mold which has a hollow cavity of the desired shape. The liquid is then taken off or removed once it is cooled and hardened.

A 3D model is a mathematical representation of 3D objects. 3D models bring in the “real-world”effect into visuals like animation, video games, illustrations, advertising and all others related to entertainment. To bring in the perfect 3D model designs for 3D printing, it is important to get a basic understanding of the 3D printing technologies available, wall thickness, file resolution, software guidelines, etc.

To upload a 3D model design for 3D printing first convert 3D files into the supported .sTL format, slice the model with any available software and then either use your 3D printer or hire a professional service.

        • Convert 3D file into STL format

       • Slice the model with any slicing software

       • Use your 3D printer

STL stands for STereoLithography or Standard Tessellation Language. STL files for 3D printing are first designed in CAD and then converted into STL format.

Also called PolyJet, Multi-jet modelling (MJM) is an additive manufacturing technique. In the MJM 3D printing process, a printhead with multiple nozzles layers liquid polymer onto a build platform. The layers are then cured by exposing them to UV lamps. The printhead moves across the path as defined in the CAD model.

MJM can produce high precision parts, good surface quality and the process is relatively faster with no heating or cooling time required.

Polylactic acid or polylactide or PLA is biodegradable thermoplastic based on lactic acid. It is extracted from renewable sources like corn, sugarcane, tapioca roots, etc. PLA plastic is eco-friendly, non-toxic and has better thermal processability.

ABS or PLA plastic is considered to be a semi-crystalline polymer with a melting temperature of 180 degree celsius and is best suitable for 3D printing, especially for beginners.

Plastic injection molding is a manufacturing process in which the plastic pellets are heated, melted and sent to the mould where it cools and hardens. The desired part is  then obtained when it is removed from the mold. This is mainly used for mass production.

The main advantage of injection molding is its ability to produce parts en masse where the same part is created more than a thousand times continuously. However this manufacturing process has got other pros.

      • Production of high-volume parts

       • Wide range of material choice

      • Low scrap rates

     • Speedy production

     • More economical

     • Less of finishing works

    • Design flexibility

In injection molding process, the product is first designed using CAD software. Once the designs are finalized, the mold is designed with any suitable material. Thermoplastic pellets are then heated, melted and injected into the mold quickly. The part is ejected once its cooled and solidified.

Plastic injection molding PLC machine is used to produce plastic parts through injection molding method. It is divided into three: hydraulic injection molding, electric injection molding and hybrid injection molding.

      • Hydraulic Injection Molding: It is useful for making valve gates, ejectors, etc and easier to operate.

      • Electric Injection Molding: With better energy efficiency, these machines have less down time and produce parts quickly with no supervision

     • Hybrid Injection Molding: It is flexible with lesser downtimes, and highly energy efficient

CNC stands for Computer Numerical Control. CNC machining is a metal fabrication method where unlike conventional methods, software programs control the machinery. In CNC, material is removed in layers during the production process to form a part. It is a good option to produce low to medium volume parts and works well on materials like glass, plastic, foam, etc. 

There are three different types of CNC machining operations like CNC drilling, CNC milling, CNC turning, etc.

CNC machining is used to manufacture products like metal aircraft components, aerospace components like engine mounts and fuel access panels, automotive parts, consumer electronics like fixtures, jigs, medical components, pistons and cylinders, and more.

CNC produces parts with utmost accuracy and precision, faster, efficient and contributes to cost savings. 

       • CNC machining can provide highly precise, high quality components.

       • It needs only lesser skilled technicians making it a cost effective option.

       • CNC machines need no out-of-hours, hugely increasing the production.

       • CNC can aid in processes like injection molding.

        • When combined with 3D printing or metal casting, it can produce even more superior parts.

Vacuum casting is a casting method for elastomers polymers polymers that use vacuum to draw liquid material into the mold. With this reproduction technology, it is easy to produce flexible, rigid parts that are of different textures and colours.

In vacuum casting, the master model is first made by laser sintering following which a two part rubber mold is made. Once the master model is fixed on it, the mold is cured at high temperatures. When it is cured, a hollow cavity with the same dimensions of the master model is formed at the centre. Any extra air bubbles is removed when the mold filled with the material is placed in the vacuum chamber. This mold could be used to make more copies.

Vacuum casting also referred to as polyurethane casting is used to make rubber and plastic components from silicone molds. It uses a vacuum to suck the molten metal into the mold. A steady, constant pressure, force is needed to overcome the surface tension of the molten metal else the metal would blob.

Vacuum casting is extremely useful in rapid prototyping injection molding parts and there are different applications of VC like:

        • Product design verification

          • Field user testing

           • Parts with different surface textures and hardness

            • Aerospace manufacturing

             • Rapid plastic prototyping

               • Home decor

                • Function testing

                  • Automotive parts

Some of the popular materials used in vacuum casting are rubber for high flexibility, ABS for high rigidity and strength, filled ABS for resistance, polyamide/glass filled nylon for high rigidity, polycarbonate for high temperature resistance, HDPR for high elasticity, wax which is flexible to form any shapes, and more.

Vacuum casting offers advantages like excellent quality parts, speedy mass production, versatile parts, most cost-effective option as no hard tools or expensive equipment are used, fine surface details, customizable master patterns.

Vacuum casting has several applications like prosthetic and medical devices, automotive and aerospace parts, decorative objects, IOT products, flexible medical parts, enclosures, household products, etc.

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