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3D Printing Services Available At Zeal 3D

3D Printing Service

3D Scanning Services by Zeal 3D

3D Scanning Service

CAD Services by Zeal 3D

CAD Service

Injection Molding Services By Zeal 3D

Injection Molding Service

CNC Machining Services by Zeal 3D

CNC Machining Service

Vacuum Casting Services by Zeal 3D

Vacuum Casting Service

Augmented Reality with Zeal 3d Printing

Augmented Reality

Laser Cutting Service At Zeal 3D

Laser Cutting Service

3D PRINTING SERVICES MELBOURNE

3D printing technology is driving various industries that touch human lives on a day-to-day basis. In Melbourne 3d printing is changing the process and aiding industrial and commercial production in a better way. Besides, it is also providing a new lease of life to patients struggling with one or another organ failure. We, Zeal 3D Printing Services is proud to be a part of this technological revolution that is bringing a change in humans' lives and the world economy.We have utilized the immense potential of additive manufacturing technology and are providing services for 3D printing in Melbourne in more than 20 different materials

MEETING DEMANDS OF VARIOUS INDUSTRIES

As a commercial and experienced 3D printing service provider, we have been meeting the toughest demands of clients with ease. Whether our clients have raw concept or detail ideas about a certain product, our talented engineers and designers transform it into reality with ease. Right from sketching to drafting, creating digital file, and 3D printing, we are adept at all. With our rapid prototyping services, clients are able to analyze the printed object and do minor or major tweaking before deciding on mass production of the object thus saving time and money. We also accept digital files created by clients for online 3D printing services in Melbourne.

AFFORDABLE AND PROFESSIONAL SERVICE

With several 3D printing services sprouting up in Australia, providing cost-effective and professional service to clients is paramount. Our designers and engineers will help you create a design from scratch or give a professional touch to your ideas. Our aim is to make 3D printing services affordable to all market segments. Besides offering low-cost, we also provide instant delivery and that's the reason we boost of our impressive portfolio of 3D print in Melbourne.

Whether you have a 3D model ready for print, or just an idea for the same, visit us. Our staff has the skills and experience in making digital file and handling additive processes. We guarantee that you can have access to the latest additive technologies and quality 3D prints.

What Our Customers Say...

Mark Brown
Mark Brown
24. March, 2021.
Verified
Very professional team. I hope we will work more together.
WEI MU
WEI MU
12. March, 2021.
Verified
I ordered several parts from Zeal. The quality of the products are super good. Customer service is always quick and good. A very happy experiance and trusted vendor.
Nguyên Hồ
Nguyên Hồ
29. December, 2020.
Verified
Been working with the guys from Zeal on a couple projects so far, I trust Zeal for their communication and quality in the products. Excellent service guys!
Andrea Comella
Andrea Comella
29. September, 2020.
Verified
Grate 3D printing service!! Very quick at responding to enquiries and the product are delivered in a very timely manner even during covid-19 lockdown
Bromide Ligand
Bromide Ligand
16. September, 2020.
Verified
Great customer support and manufacturing. Ordered some parts to be printed in sls with pa12 and they turned out great.
Jordan B
Jordan B
20. August, 2020.
Verified
Very pleased with the final result. Thoroughly helped by the project engineer who responded (Mukul), and was able to get the final product exactly as I wanted. Fantastic service as they helped with minor design changes to ensure the print was smooth and successful. Big thanks to Mukul for guiding me step by step throughout the project. Definitely reccommend due to their fast service and pricing. Not only did they do all this, they also sent me a free Covid-19 Zero Contact Key, a device made so that you don't need to interact with other items, truly a life saver, especially during these times.
Christian Faulk.
Christian Faulk.
18. August, 2020.
Verified
Happy to recommend zeal 3D. I used them to be 3D print a prototype from a cad drawing. Very professional and easy to deal with at a very reasonable price.
Matthew Schoemaker
Matthew Schoemaker
18. August, 2020.
Verified
Super impressed with Mukul and the team at Zeal 3D! My CNC-produced parts in PC plastic turned out way better than I'd even hoped. It's just a hobby project for home, but the finish is so professional that I'd better lift my game with the rest of the parts I'm assembling! Thank you for making the process quick and painless and the fast turnaround. I'll be back for my next project.
Yianni Moutopoulos
Yianni Moutopoulos
10. August, 2020.
Verified
Great team. They were prompt and delivered an excellent final product at a great rate. I will be using them again.
Jerome Planchon
Jerome Planchon
21. July, 2020.
Verified
Really happy with the result for my first experience in 3D printing. Quick and accurate. Well done guys!

Question and Answer

3D printing, that is also popularly known as additive manufacturing, is a production method where a 3D printer creates three-dimensional items by depositing filaments in a layer by layer fashion as per the object’s 3D digital model. 3D printing allows people to easily produce complex items without getting much into a complex manufacturing setup.

3d printing method is in contrast to conventional production methods which use subtractive manufacturing in which an item is made hollowing or cutting out metal or other filament blocks. Additive manufacturing is widely used in various industries and it's primarily used for rapid prototyping. This method allows on-demand design printing without requiring a heavy manufacturing setup.

There are different types of 3D printing techniques available, but there are nine fundamental types of printing techniques that are widely adopted. These 3d printing methods are Fused Deposition Modeling (FDM), Digital Light Processing (DLP), Material Jetting, Electron Beam Melting (EMB), Stereolithography (SLA), Laminated Object Manufacturing (LOM), Binder Jetting (BJ), Selective Laser Melting (SLM), and Selective Laser Sintering (SLS)

All these methods are generally used for rapid prototyping and many online 3d print purposes. Every 3d printing process has its unique 3d print design features that are suitable for many industrial applications. FDM and SLA are the most famous additive manufacturing methods.  

First, the engineer utilises 3d software to make the design that will come out as the ultimate product. The CAD software produces an STL file that comprises all data related to the design. Once the STL file is available, a 3d printer interprets the data and starts the 3d printing method.

Based on the filament, printing technology, and 3d model, the ultimate object starts printing in a layer-by-layer practice. The layered printing continues till the final object is developed completely. Once the 3d-printed item is ready, it goes into post-production work for final touches.

3D printing technology is revolutionizing the complete manufacturing domain and there are various 3D printing benefits to count on. Some of the important benefits of additive manufacturing are:

  • 3d printing allows the production of intricate objects that are not feasible with conventional manufacturing.
  • Rapid prototyping is much more durable and cost-effective with additive manufacturing.
  • It's quick to 3d print lightweight and durable parts with 3d printing.
  • The lead time is lower than traditional methods.
  • Material wastage is least in 3d printing.

3D printing technology is revolutionizing the complete manufacturing domain and there are various 3D printing benefits to count on. Some of the important benefits of additive manufacturing are:

  • 3d printing allows the production of intricate objects that are not feasible with conventional manufacturing.
  • Rapid prototyping is much more durable and cost-effective with additive manufacturing.
  • It's quick to 3d print lightweight and durable parts with 3d printing.
  • The lead time is lower than traditional methods.
  • Material wastage is least in 3d printing.

Industries that are leveraging 3d printing applications for producing bespoke designs are automotive, construction, healthcare, education, aerospace, and more .

3There are several 3d printing methods that offer various purposes and performances. Here are the different types of widely-used 3D printing methods:

Fused Deposition Modelling (FDM)
It is the most employed and cost-effective 3D printing method and it utilises industry-grade thermoplastics to manufacture objects.

Selective Laser Sintering (SLS)
In this modern manufacturing technology, tiny particles of the material are fused by generating heat using a high-power laser beam to create a solid object.

Stereolithography (SLA)
This additive manufacturing method utilises a high-power laser to solidify liquid resin to create final products.

PolyJet
In this process, the 3d printer sprinkles drops of photopolymer that get crystallised when they come in contact with UV rays.

 

There are various choices available for 3D printing filaments that are utilised to build objects of different characteristics and surface finishes. Some of the widely-used materials used to 3d print items are:

  • PLA (Polylactic Acid)
  • ABS (Acrylonitrile Butadiene Styrene)
  • Stainless steel
  • Nylon
  • Resin
  • HIPS (High Impact Polystyrene)
  • PET/PETG
  • Carbon fiber
  • Ceramics and many more 

SLA 3D Printing or Stereolithography is the commonly applied additive manufacturing technique that is employed to create objects of high strength and superior smooth finish. SLA printing is used to create parts with greater details and functional properties.

The most significant utility of this advanced 3D printing is in the healthcare domain and some of the popular SLA purposes are producing snap-fit arrangements, moulds & casting models, jigs & fixtures, and many more. In the healthcare industry, this additive manufacturing method is used for producing anatomical models. Fundamental advantages of SLA are intricate prototype creation, faster turnaround, smooth surface finishing, and more.

Selective Laser Sintering or SLS 3D Printing utilizes a powder bed fusion process to produce 3D parts. SLS 3d printed parts are produced from thermoplastic filaments and are ideal for functional testing. Parts made up from this additive manufacturing have rough surface texture and it doesn't need support structures.

SLS's biggest utility is that it can produce multiple parts into a single build hence it is suitable for printing parts in multiple quantities. The SLS process is ideal for small and medium batch parts production with complex geometries.

Fused Deposition Modeling or FDM 3D Printing is among the most popular plastic 3d printing techniques. In this additive manufacturing, the plastic material is ejected from the nozzle and it creates the objects in a layer-by-layer fashion. Fused Deposition Modeling is a broadly applied method in many industries as it's highly affordable and creates objects with shorter lead time.

This technology can also be utilised for creating certain functional plastic components for testing and presentation purposes. The items created by this additive manufacturing have rugged surface texture and the items are of limited strength. This additive manufacturing process is ideal for personal 3d printing hands-on as it's easy to use.

PolyJet 3D printing method produces parts by jetting photopolymer droplets on the printing bed and the droplets are then crystallised using a powerful UV light. Polyjet is amongst the quickest additive manufacturing methods that produce accurate geometries. This technique also follows a layer-by-layer fabrication process and the layers are of photopolymer.

PolyJet 3D printing is also known as MultiJet 3d printing, this method offers higher repeatability and greater precision which makes it an excellent pick for small and medium-sized quantity production. This 3d printing technology can offer precision up to 0.004” on every part. PolyJet 3D printing is a perfect pick for printing high-quality prototypes.

Metal 3d printing is the newest and highly capable additive manufacturing method which is utilised to create complex 3d metal parts. With this method, engineers can produce intricate and strong tooling parts that can be used in conventional manufacturing. Metal printing aids in decreasing lead times and delivers high-grade quality.

The 3d metal parts created with this method are both functional and non-functional which can be applied in various industries. 3d metal printing techniques used for manufacturing are Selective Laser Melting (SLM) and Direct Metal Laser Sintering (DMLS). This 3d printing method delivers robust design flexibility along with the functional mechanical characteristics.

There are numerous performance-driven advantages of 3d metal printing that are transforming the whole manufacturing paradigm. Some of the key advantages of opting for metal 3d printing are:

Higher customization - Metal additive manufacturing enables engineers to produce intricate design geometrics without reducing the durability of the item.

Faster turnaround - As compared to the traditional production, metal 3d printing can deliver final products with a shorter lead time.

Minimum material wastage - The material wastage while producing 3D printed metal parts is significantly lower than the conventional subtractive methods.

There are many widely-used types of 3d metal printing that are used in industrial work which are:

Direct Energy Deposition

Powder DED

Wire DED

Powder Bed Fusion

Selective Laser Melting (SLM)

Electron Beam Melting (EBM)

Binder Jetting

Bound Powder Extrusion

There are many high-level uses of 3d metal printing in several businesses and these applications are much more proficient than the conventional manufacturing techniques. Some of the popular 3d metal printing applications are:

          • Manufacturing Production tools

          • Fully functional prototypes

          • Manufacturing of tooling fixtures

           • Rigid coverings

            • Spare parts manufacturing 

             • Ductwork

             • Heat exchangers & heatsinks

There are fundamentally four varieties of metal 3d printing filaments available in the market but engineers can produce custom materials by the mixture of more than two elements. The widely-used metal 3d printing materials are:

         • Inconel

          • Titanium

          • Stainless steel

           • Aluminium

All these 3d printing metal filaments have their unique characteristics and are used in various industrial applications.

The 3d metal printing utilizes a powder bed method and in this method, the metal is in powdered form and is fused to create solid custom parts. In another method, the printing machine employs a powerful laser which heats up the metal particles and then creates a solid object.

The 3d printers produce the metal parts in a continuous way and once the items are prepared, they got ready for post-production activity. Based on what material and method are used for 3d printing, the turnaround time varies.

Metal 3d printing is one of the most robust manufacturing processes in 3d printing. This method can be majorly categorised into two sections. The first section is the Laser Metal Deposition technologies and the second category is powder bed technologies. Both types of metal 3D additive manufacturing methods have unique properties used suitable for various industrial operations. 

In powder bed 3D technology, the metal powder is fused over a bed and then the objects are produced additively. In laser metal deposition, the machine warms up the metal filament powder to make a solid item. Apart from these two robust categories, Binder Jetting and casting are also popularly used metal additive manufacturing technologies.

The selective Laser Melting (SLM) additive manufacturing method is commonly used for creating metal alloys. In this manufacturing process, the metal is sintered using a strong laser in a layer-by-layer fashion following the instructions of the 3d CAD model. In this method, the metal filament powder is fully melted throughout the printing process.

SLM uses inert gases like argon and nitrogen for the sintering process. Selective Laser Melting is perfect for pure metals like aluminium and it can deliver robust metal parts. This printing method does not need support elements for small angles and hangovers. Once the manufacturing is completed, the supports are then detached from the main object.

 

Direct Metal Laser Sintering (DMLS) is a robust and widely-employed metal printing technique that holds similarities with the SLM method. In DMLS additive manufacturing, the printing machine sinters the powdered filament following the instructions of the 3d CAD file. But, the main contrast is that DMLS does not melt the metal powder fully. Due to this variation, the filament doesn't need to arrive at the top high temperature and the cooling time is lower in this process.

The most significant benefit of DMLS is that it's more comfortable to print numerous components into a single object. These mechanical items are extensively used in automotive, aerospace, and more.

 

In Directed Energy Deposition additive manufacturing technology, the material block is drawn and welded at the same term through a nozzle. The DED method holds various similarities with the Fused Deposition Modeling method and the core operating system remains identical. In this method, the metal filament powder is first melted and then hardened using a strong laser.

This 3d printing technology offers great precision and the substrate is placed at 3−axis systems which is the stable position. On the other hand, it can be placed at 5+ axis systems, which is the rotating position. The objects manufactured from Directed Energy Deposition have high-grade mechanical characteristics.

 

Binder Jetting is a widely-used 3d printing technology and in this process, the printhead of a 3d printer accurately places a liquid binding agent over a thin layer of powder particles. Binder Jetting is a metal additive manufacturing method that is applied to build high-quality and strong custom parts and tooling components.

Like any other printing methods, Binder Jetting 3D printing technology also follows instructions from the CAD file and outlines the required object. Once the printing job is finished, the build box is removed from the 3d printer and then put into an oven for curing.

Casting, which is also known as lost-wax casting, is an alternative to additive and subtractive manufacturing and this technique creates multiple models from the main master model. This metal casting method uses the master model as a reference and then produces a high-quality copy of the same. The items are 3D printed in wax.


Once the master pattern is ready, the mould made up in plaster is spilled over it. When the mould is ready to use, the liquid metal is injected into the mould. This will take place of the wax which is poured through a tree-shaped arrangement to create the object.

A 3D model is a computer digital file that includes the mathematical description of an item that is going to print using a 3d printer. This 3d CAD file is designed using 3d CAD software or using the 3d scanning method. The 3d CAD file is first uploaded and then the additive manufacturing process begins.

To upload a 3d file, you need to navigate to the G-Code Files section and there, you will find the upload option. You need to click on the Upload G-Code File(s) button and choose the file. Once the 3d printing design is uploaded, it's ready for 3d printing.

 

The STL file includes all the information about 3d models that are going to 3d print. This file format contains the data of the item's surface geometry and it does not involve any colour or texture-related information. CAD software produces these 3d STL files and the full form of this file format is "Standard Tessellation Language" or "Standard Triangle Language." It is the most used file format of additive manufacturing. When this 3d printing STL file is used as a combination with a 3D slicer, then it allows engineers to create a communication with the 3D printer hardware.

Multi-jet modelling is a widely-used rapid prototyping technique that is used to produce plastic-based models taking information directly from the CAD file. This method uses a multi-nozzles print head arranged in a linear way. In Multi-jet modelling, the wax-based thermoplastics are sprayed on as tiny drops by a heated print head.

For overhangs extensions in MJM 3d printing, a custom support structure of lower-melting wax is formed which is removed later when the printing job is completed. This printing method is ideal for producing very high-intricate 3d models. The final products are easier to work on in the post-production stage.

 

PLA or Polylactic Acid is one of the widely-used popular 3d printing materials and is produced using renewable resources. The PLA plastic is formed using natural materials that include corn starch, tapioca roots or sugarcane. The PLA plastic is based on the usage of natural products' extracts for 3d printing items. When we compare PLA plastic or ABS, the PLA material is stiffer and stronger than ABS but the heat endurance is on the lower side. PLA 3d printing materials are bio-based and they are easy to recycle as compared to other plastic-based 3d filaments.

Injection moulding is a commonly used manufacturing method for the production of plastic parts. A wide variety of objects are made using plastic injection moulding which are of different sizes and complexities. This process uses an injection moulding machine and it takes raw plastic material as filaments produce objects using a mould.

In plastic moulding, the filament is first melted in the machine and then injected at speed into the mould. This process is used for producing thin-walled plastic parts which are widely used in households. Along with this, the injection moulding process is also used in the automotive industry.

 

The major benefit of injection moulding is that it is simple to scale without complicating the production process. The price per unit included in injection-moulded production is relatively lower than other conventional manufacturing methods. This production process is ideal for the large-scale production of identical items. It is a highly repeatable method which makes it a perfect technique for creating objects with practically identical characteristics. 

As compared to other manufacturing techniques, material wastage is lower and manufacturers can apply the material block to its highest usability factor. High volume production in injection moulding is more affordable as compared to other manufacturing techniques. 

The injection moulding manufacturing process involves heating and then injecting plastic filament under high pressure. It is performed into a closed-shape metal mould tool. In this method, the molten plastic solidifies inside the mould tool. Once the process is completed, the object is then ejected from the mould. The plastic material granules from the tank are fed into the heated barrel. The melting is either done by heat, friction or strong shear force. This method is a perfect pick for manufacturing very complex parts that hold intricate geometrics.

There are mainly 3 types of Plastic Injection Molding machines that are commonly used in various industries. 

Hydraulic Injection Molding Machine

The hydraulic injection moulding machines come with an excellent clamping force which makes them an ideal choice for producing objects. The parts of hydraulic moulding machines have a higher endurance to wear and tear.

Electric Injection Molding Machines

The electric injection moulding machine is a highly power-efficient machine and it comes with fewer down-time. The production is faster with these electric machines. 

Hybrid Injection Molding Machines

This Plastic Injection Molding PLC Machine is an aggregate of the above machines and it offers higher mechanical flexibility and material durability. 

CNC machining is a productive manufacturing technology in which computer software commands the machine, so in this process, no manual control is required. CNC machining technique is used for managing a variety of complex machinery with greater accuracy and shorter lead times. Lathe, grinder, milling machines are some of the popularly used equipment of this production method. 

As the CNC gets instructions from the program, the entire production process becomes error-free. CNC reduces the need for manual administration and supervision of production processes. 

CNC machining production method is extensively used in various industries and there are many applications of this technology including:

   • Cabinets and furniture manufacturing

   • Signage board creation

    • 3D modelling & Rapid prototyping

    • Aluminium and brass machining

    • Instruments manufacturing 

CNC machining method offers a wide array of benefits over the traditional processes including:

    • CNC machining brings easy scalability to the manufacturing process 

    • It helps in making components with greater accuracy

   • Less manual efforts are required in CNC service

   • Faster turnaround time

  • Uniform manufacturing

Vacuum casting is a replicating or casting method for elastomers polymers and this process uses a vacuum to extract the liquid filament into the mould. This manufacturing technique is an excellent fit when there is a problem with air capture with the casting mould. Vacuum casting or reproduction technology is an ideal manufacturing method for creating complex details. 

Vacuum casting with metal is also possible where this method offers higher accuracy of complex geometries. This process is also known as thermoforming because it also includes a rapid prototyping method in which the plastic or other material is preheated.

 

The vacuum casting technique begins with the production of a master pattern utilising Stereolithography technology. After this, the master model is arranged with a casting gate and then attached over the parting line of the casting frame mould. 

In this formative manufacturing method, the silicone rubber is mixed and poured into a mould casting frame which is under vacuum. This silicone rubber will run around the master model and it will produce a silicone mould. After this, the mould is kept under the heating chamber and once the mould is fixed, it is removed. The master model or pattern is finally excluded before placing the casting funnel & the mould is then sealed. 

The vacuum casting machine uses a powerful vacuum to suck the molten fibre into the mould. During this process, a force is needed to overcome the surface tension of the molten metal. If the force is not enough, the molten filament will grow into a blob. 

Using SLA or laser sintering, the original model is developed which brings an excellent surface finish. Then, the silicone mould is produced by moulding the silicone material around the master pattern copy. This method is done under vacuum to evade any kind of air bubble from originating. Once the curing is finished, the silicone mould is cut as per the predefined design.

 

There are many high-performance uses of vacuum casting like:

    • Production of high-quality plastic models and spare parts for various industries like consumer goods.

     • Vacuum casting is massively used in prosthetics and medical equipment production.

     • In aerospace and automotive parts creation. 

      • Engineers also make use of vacuum casting in functional testing

       • Preparing home decorative items.

Vacuum casting carries a variety of elements that offer many physical properties and stress levels. Following are some of the most used vacuum casting materials:

      • Glass-filled polymers

        • Polypropylene (PP)

        • Acrylonitrile Butadiene Styrene (ABS)

         • Rubber

         • Wax 

          • Polycarbonate (PC)

 

There are many prolific benefits of choosing vacuum casting for manufacturing. The silicone moulding produces excellent quality parts as compared to other conventional manufacturing methods. Vacuum casting is a perfect manufacturing method for doing functional testing. Vacuum Casting delivers a wide degree of finishing options and even in limited quantities, it delivers superior quality. Vacuum Casting is ideal for both small-batch and bulk production.

There are various vacuum casting practices in multiple industries. Some of the widely-used applications of this manufacturing technology are:

      • Pre-launch product functional testing

       • Small-series manufacturing of covers and housings

        • Manufacturing of prototypes and concept models

         • Validation of product design

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